Progress and Developments in Network Solutions for NeSSI Generation II

1. Progress and Developmentsin Network Solutions forNeSSI Generation II IFPAC 2005 John Mosher – Honeywell Sensing & Control January 11-13, 2005

2. The Network “Rail” Enables Information Communications Interface “Rail” The Area Between the Enabling “Rails” is Where Sensor and Instrument Vendors Add Value and Commercialize Intellectual Property. Physical Interface “Rail” – ANSI/SP76

3. NeSSI-Net • NeSSI Generation II Network Requirements: • Intrinsically Safe • Multi-variable Capability • Configuration Storage and Update Capability • Diagnostic Capability • Connectivity to Sensor Actuator Manager (SAM) • Fault Tolerance • Protocol administered independently (not by NeSSI/CPAC) • Open System • World-wide acceptance • Petrochemical market acceptance • Key customer acceptance The Network Enables Information and Uptime

4. Foundation Fieldbus • Foundation Fieldbus Chosen for Generation II/III • Proposed, discussed and accepted at CPAC Fall Meeting • Meets all criteria of requirements • Available today • Minor engineering work to shrink network interface • Press Release in next few weeks • The Fieldbus Foundation: • Offered to help with Specification Definition • Will coordinate resources with NeSSI product vendors • Offered Technical Assistance in Implementing FF • Understands Vision for MicroAnalytical Platform • Free Device Conformance Testing

5. Foundation Fieldbus Value: • FF delivers benefits today • Wiring and cabinet savings • Asset management for lower maintenance and fewer incidents • Faster startup, commissioning, maintenance • Control on the wire (the only protocol that has it) • Fieldbus supports a rich set of capabilities • New things coming (HSE, FFBs, Safety Systems, enhancements for graphic interfaces) • Many companies working for a long time on FF • Many types of devices – over 180 registered • Many host systems – 10 have completed HIST • 4000 FF systems, >200,000 FF devices worldwide • Training available around the world • FF now outpacing Profibus

6. BASF BP Bristol Myers Squibb ChevronTexaco ConocoPhillips CPC Distileria Serralles Gaz de France NGT Petroquimica União Polioles S.A. Pride Chemical Putra Jaya Qatar Petroleum Corporation SASOL Shell Global Solutions Shin-Etsu SINOPEC Skandinaviska Raffinaderi Sokolovska Uhelna Solvay Statoil Kvitebjoern Sunoco Unocal Wintershall Foundation Fieldbus Users

7. Foundation Fieldbus Architecture for NeSSI AI AI AI DI AO AO Network A/D Auxiliary Heating/Cooling Programmable Substrate Heater FOUNDATION fieldbus HSE/OPC/etc… FF Blocks FF Interface SAM TB TB SAM Controller FOUNDATION fieldbus H1 PS FISCO Power Supply PID Substrate FFB Control Functions

8. FF Device Design Parameters Recommended Parameters for Hazardous Area Devices: Source: Foundation Fieldbus Application Guide 31.25 kbp/s Intrinsically Safe Systems AG-163 Rev 2.0

9. Fieldbus I.S. Power Architecture I.S. Fieldbus with Bus-Powered Devices SAFE AREA HAZARDOUS AREA Th Ph Th Db Db Db I.S. Interface Ph– Fieldbus Power Supply with I.S. Circuit Db – I.S. Certified Bus-powered Device Th – I.S. Certified Terminator Source: Foundation Fieldbus Application Guide 31.25 kbp/s Intrinsically Safe Systems AG-163 Rev 2.0

10. NeSSI-Net Future Directions • Room for Improvement? • Extended Temperature Range • Improved FISCO Node Count • ProfiBus PA • NIST Program • Intrinsically Safe CAN bus • Working Group Established • Adoption of CANOpen • Definition of Physical Layer • Prototype in Development • IS Certification costs Discussed The Network Enables Information and Uptime

11. Sensor Actuator Manager (SAM) Controller Considerations And Specification Identification

12. SAM Controller Requirements • Automatically controls and monitors flow stream conditions (P,T,F) through sensors and actuators on the NESSI substrate • Controls 2 Foundation Fieldbus Channels • Installs in hazardous locations (Zone 1) • Local & Remote Display of status • Plant level access to and control of all system data via OPC • Storage and download of configuration data • Easy programming of control functions & operation • Easy Installation • Supports integration of analyzer information (control and measurement data) • Monitors device diagnostic information • Provides diagnostics on impending faults (low flow or pressure, leak detection) • Wireless Connectivity to Local Handheld and Remote Network.

13. SAM Offers Opportunities for Process Improvement Feature Benefit • Automatic Device Configuration • Automatic Device Addressing • Automatic Device Settings • Initiation of Cal cycles • Logging of Cal result • Early detection and analysis of flow problems • Plugging • Filter plugging • Leaks • Condensation • Automated shut down control • Initiate line purges on fault • Shut down flow to instrumentation • Automatic Device Configuration • Faster setup • Faster repair • Lower Maintenance cost • Improved process performance • Early detection and analysis of flow problems • Prevent down time losses • Reduced time to diagnose and repair • Personnel Safety • Automated shut down control • Protect equipment and instrumentation

14. UOP Project Update A Near-NeSSI-II Implementation In A Real World Environment

15. UOP LAMIMS System • Reduced time to Startup • 4 Months instead of 6 Months • 1 / 2 Personnel Time • Hardware cost only 10% above • Traditional System • Overall Cost Reduction of 30% • Enables Rapid Sample Collection • Enables Improved Data Collection • Increased Productivity • Improved System Control • 2 Networks Used: • Ethernet • DeviceNet (CAN) 1000’s of Samples Daily only Possible with Automated NeSSI Sample System

16. www.honeywell.com Thanks! John Mosher, Honeywell Sensing & Control (209) 339-4004 John.mosher@honeywell.com