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CD10 (11CDSD1.2CU) Mechanical design

CD10 (11CDSD1.2CU) Mechanical design. Product elements. Cooling system. Accelerating structure. Tuning system. Accelerating elements mechanical design. Regular Cells. Matching Iris A. Matching Iris B. Extremity Cell A. Extremity Cell B. Adapter Tube. Vacuum Flange.

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CD10 (11CDSD1.2CU) Mechanical design

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  1. CD10(11CDSD1.2CU) Mechanical design

  2. Product elements Cooling system Accelerating structure Tuning system

  3. Accelerating elements mechanical design Regular Cells Matching Iris A Matching Iris B Extremity Cell A Extremity Cell B Adapter Tube Vacuum Flange

  4. Regular Cell Disk Mechanical Design 4 holes for gas outlet External diameter ø80mm±5um Hole for brazing tablet Cavity for tablet brazing material Cavity for wire brazing material Damping WGs 4 tuning holes Round slot for brazing wire ø0.5 mm

  5. Accelerating elements: brazing 1st stage 2nd stage Weight Weight Used Brazing Materials types - Wire ø0.5 mm & 1.0 mm (AgCuPd ) - Tablet ø5 mm height 1 mm (AgCuPd) - Wire ø0.5 mm (AgCu) Material – AgCu Brazing T⁰ = 790⁰C Material – AgCuPd Brazing T⁰ = 820⁰C

  6. Cooling system mechanical design Cooling Blocks (3 types) Cooling Tubes (3 types) Cooling Block Assembly Brazing material – wire ø1.0 mm

  7. Cooling system: Brazing Ceramic tube ø80 mm (accessory for brazing) Brazing temperature – 820⁰C Used Brazing Materials - Wire ø0.5 mm (AgCu) * 924 – High temperature vacuum brazing

  8. Tuning System Stud Hummer Guide Tube

  9. Tuning System Brazing 1st step: pushing studs to the tuning hole using special stainless steel pin 2nd step: fastening by wire and special ceramic pins Wire material: Molybdenum Brazing temperature: 790⁰C

  10. Brazing material for Stud brazing 1st option: brazing wire ø0.5 mm: 2nd option: Nickel and then Silver plating of the studs: This plating becomes brazing material.

  11. Final Assembly Insert Accelerating structure to cooling system Tighten nuts

  12. Documentation

  13. The end Thanks to: Claude Achard Germana Riddone Alexandre Samoshkin Riccardo Zennaro

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