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LTU/Undulator Installation Status. Enzo Carrone June 17 th , 2008. Scope. Install, Commission and Test Controls by JAN 09. Subsystems: BPM Cable Plant (monitoring) LTU Motion Control - UCM (Undulator Control Modules) Magnet Power MPS Network PPS/BCS Timing Vacuum. AMO
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LTU/Undulator Installation Status Enzo Carrone June 17th , 2008
Scope • Install, Commission and Test Controls by JAN 09. • Subsystems: • BPM • Cable Plant (monitoring) • LTU Motion Control - UCM (Undulator Control Modules) • Magnet Power • MPS • Network • PPS/BCS • Timing • Vacuum
AMO Experiment program begins XPP Experiment program begins LCLS Installation and Commissioning Time-Line First Light in FEE First Light in FEH PPS Cert. LTU/Dump LTU/Und/Dump Install X-Rays in NEH CD-4 (7/31/2010) FEE/NEH Install FEH Hutch BO FEH Install PEP-II run ends now J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A A M 2008 2009 2010 Down PPS LTU/Und Comm. Linac/BC2 Commissioning Re-commission Inj/BC2 to SL2 FEE Comm. April 18, 2008
Ion Pump Undulator Magnet BFW QUAD Girder RFBPM WPM RF Receiver Box HLS Interface Cable Box 5
Undulator Segment (Wall side) (Courtesy of Scott Doran, ANL) EIA(Raceway) Vacuum chamber
BFW Undulator Segment (Aisle side) Quad/Corrector BPM Translation Stage Electronics Rack (UCM) CAM Mover
Time Management • Schedule • Three levels of scheduling: System (working), Controls (management), Master (communication). • Owners: System Leads, LCLS Installation Manager, LCLS Project Office. • Structure: waterfall approach.
Schedule Control: • Weekly Master Installation Schedule Management Meetings: review of schedule, action items, technical, personnel and safety issues. • Same for Weekly Controls Schedule Management. • Master Schedule organized both by geographical and system representation.
ANL Delivery • A delegation from SLAC visited ANL in May, 08 (A. Alarcon, E. Carrone, E. Williams). • The outcome has been very satisfying: • An assembly line has been setup at ANL to populate the Undulator Instrumentation Racks (“Mini Racks”); • EIA are manufactured outside; • The whole manufacturing/subcontractor management process is very well organized; • LTT is remarkably accurate; • ANL has been doing heroic efforts to deliver in time.
Undulator Motion Controls Installation • 16 pre-assembled UIR received from ANL on June, 16th; • EIA will be shipped on next June, 24th. • Installation is Davis-Bacon; • Begin: 6/16/08 – End: 6/26/08. • ANL has released a “Handover Plan”. • SLAC to follow a documented procedure for test and installation.
Rack Population Tracking System Building 24 assembly area
Racks in the field 0 of 39 25 of 70
Vacuum • All LTU PLCs assembled and programmed; • Complete: • BTH: 7/25/08 • UH: 10/2/08
MPS • Link Processor and Link Node complete; • Beam Loss Monitor complete; • A nice test bench is in use. • Complete: • BTH: 10/28/08 • UH: 10/29/08
BPM • 50 BPM Chassis complete, tested and installed; • Cavity BPM Receiver Power Supply and Signal Distribution Panels complete; • Complete: • BTH: 10/14/08 • UH: 10/27/08
PPS/BCS • New organization: Documentation Office (Leader: M. Saleski); • PLC firmware updated; • Critical safety software complete (PILZ).
PPS/BCS • A LION mockup has been installed in the Undulator Hall during last week; • Complete: • BTH: 20/6/08 • UH: 9/30/08 (a little ahead) • Certification: 10/20/08 to 10/31/08
Network • Cable Fibers are being pulled; • Complete: • BTH: 6/30/08 • UH: 9/18/08 Cable Plant • Davis-Bacon contract. • Complete: • BTH: 9/9/08 • UH: 9/23/08
Magnets Power Supply Timing • All Racks in B912 Installed; • DataBase and displays ready; • Complete: • BTH: 12/09/08 • UH: 10/7/08 • Complete: • BTH: 9/23/08 • UH: 10/28/08
Installation J. Murphy
SLAC On-Field Installation Management • Daily tailgate meetings (by K. Ratkliffe/M. Zurawel) • Review parts availability, deliveries, acceptance, inventories; • Discuss daily work plan, technical and transportation issues, personnel issues and safety issues. • Turner and LCLS meet weekly for co-occupancy schedule integration • A set of procedures and documentation is available on line (sharepoint).
Installation Management - Safety • System Leads are being “Green Dot” trained and certified by SLAC/TCCo. • LCLS Project Office has put in place a systematic procedure for construction area access. • A Pilot Project (BCS LION Installation) paved the road.
Areas to watch carefully • Tight Installation Schedule • ANL is delivering in time. • MPS (new system); • BLMs (schedule, budget); • Downtime → PPS (Certification, upgrades, preventive maintenance); • Motion Controls; • Co-occupancy with TCCo.
Summary • Controls installation expected on schedule; • Controls will not be in the way of the beam delivery to LTU in next Jan 09; • SLAC can count on the assistance of ANL system experts on site, if needed.
Special thanks to the ANL team for working so hard to deliver in time!