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Quality Planning and Control Plan (APQP)

Quality Planning and Control Plan (APQP). APQP - Elements. Definition and Fundamentals APQP is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer.

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Quality Planning and Control Plan (APQP)

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  1. Quality PlanningandControl Plan (APQP) Q_Planning_APQP_E

  2. APQP - Elements Definition and Fundamentals • APQP is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer. • The goal is to facilitate communication with everyone involved to assure that all required steps are completed on time. Q_Planning_APQP_E

  3. Production APQP Timing Chart Concept Initiation/ Approval Program Approval Prototype Pilot Launch Planning Planning Product Design & Development Process Design & Development Product & Process Validation Feedback Assessment and Corrective Action Q_Planning_APQP_E

  4. APQP Timing Chart Customer Program Timing Chart: FPDS Milestone S1 = 18 S6 = 42 Months to J1 0 KO SI PR CC LR LS J1 Product: Vehicle CP System SC Sub-System PT PH Part Strategic Intent Job 1 Start of Production SOP PA ST Q_Planning_APQP_E

  5. APQP Timing Chart • Correlation of Planning Phases • preceding phases enable and support subsequent phases • terms used: • Sources of information - results applicable to this phase • Input - derived from output of previous phase • Output - Input ..... for next phase Q_Planning_APQP_E

  6. Planning Q_Planning_APQP_E

  7. Product Design & Development Q_Planning_APQP_E

  8. Product Design & Development Q_Planning_APQP_E

  9. Product Design & Development Q_Planning_APQP_E

  10. Process Design & Development Q_Planning_APQP_E

  11. Process Design & Development Q_Planning_APQP_E

  12. Product & Process Validation Q_Planning_APQP_E

  13. Feedback, Assessment & Corrective Action Q_Planning_APQP_E

  14. Risk Assessment: GYR-Status • Checklist for risk assessment, typical criteria • quality history, quality goals • complexity part/ component • timing plan • supplier profile • production volume • logistics und delivery • finances and cost Q_Planning_APQP_E

  15. Risk Assessment: GYR-Status • Definition: Using GYR-Status Reportimg (Green - Yellow - Red) progress and completion of an entire project is evaluated based on the successful completion of any APQP-Element. Q_Planning_APQP_E

  16. Risk Assessment: GYR-Status • "Red" is reported to the customer, if • a major risk prevails for Start of Production • the responsible APQP-Team, including the customer representative, tried unsuccessfully to solve the problem • actions needed are beyond the control of the APQP-Team • management support is needed Q_Planning_APQP_E

  17. Risk Assessment: GYR-Status • General rules for reporting • the customer informs the supplier that for specified components or parts APQP-Status Reporting is requested • suppliers are instructed to report to the responsible Program Module Team if "Yellow" and "Red" needs to be reported on certain APQP-Elements • for all APQP-Status Reports containing "Yellow" and "Red" an Action- or Rcovery Plan must be included Q_Planning_APQP_E

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