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Learn about the RAP Incentive System that promotes recycling of reclaimed asphalt pavement to save costs and benefit the environment. Discover how the system works, driving factors, cost savings, and annual recycled material statistics.
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RAP Incentive System Robert C. Rea, P.E. Materials and Research robert.rea@nebraska.gov
History How it works Post Consumer Recycle Content Label RAP Incentive System
RAP Reclaimed Asphalt Pavement • Millings from the roadway • 5 % Binder (Oil) • 95 % Aggregate
1 Ton of RAP • 5 % Binder (Oil) • $35/ton • 95 % Aggregate • $14/ton ____________________ $49/ton material value 5% 95%
Driving factors Millings stockpiles scattered around the state as many as 75 large stockpiles and hundreds of ‘sites’ some called ‘mountians of millings’ Couldn’t store any more 2008 Polymer and Binder shortage, binder cost doubled
Average RAP Content What Changed? 27.3% RAP RAP Incentive 6.9% RAP
Binder Savings Incentive How Does it Work ? % Incentive To ContractorTo NDOT 15 % 85 % 1 - 65 % 35 % 2 - 50 % 50 % 3 -
Example from Contract Perspective Binder $650/Ton Paid as a separate item Mix Design Binder 5.4% RAP from project 5.4% Binder Aggregates $15/Ton Production Costs $25/Ton
Average RAP Contents 39.4% 38.9% 39.2% 38.8% 37.3% 34.4% 28.6% 27.3% 6.9%
Annual Savings from RAP Optimization 46.3M 45.7M 43.6M 41.7M 35.3M 31.9M 23.3M 19.8M 3.6M
2008 – 2018 Recycled Savings 7,000,000 Tons of Aggregate 400,000 Tons of Binder Crude Oil $400,000,000 savings in material costs
Post Consumer Content Label Began using in 2014 In plan sets and Annual Report Show NDOT’s commitment to recycling and environmental stewardship Based on quantities of Asphalt and Concrete and calculated recycled contents
NDOT Annual Report
Thank You ! Questions ?