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System of Insuring C ompliance, Maintenance and Q uality P roducts from Industry:

System of Insuring C ompliance, Maintenance and Q uality P roducts from Industry: S teel T ubes and P ipes in Russian Federation Market, T echnical requirements, Trends Harmonization of national standards with I nternational and Internationally recognized. Igor Pyshmintcev

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System of Insuring C ompliance, Maintenance and Q uality P roducts from Industry:

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  1. System of Insuring Compliance, Maintenance and Quality Products from Industry: • Steel Tubes and Pipes in Russian Federation • Market, Technical requirements, Trends • Harmonization of national standards with International and Internationally recognized Igor Pyshmintcev Deputy Chief Engineer for R&D of TMK, General Director of Russian Research Institute of the Tube and Pipe Industries 2014

  2. Global Operation and Sales 4,4 million tons of pipes were shipped in 2013 by TMK – globally biggest supplier of pipes for oil and gas industry Pipe Maintenance Department Truboplast Sinarsky Seversky Moscow RosNITI Central Pipe Yard Orsky Edmonton Cologne Calgary Astana Volzhsky Resita Zurich Kaztrubprom Tagmet Artrom Lecco Beijing Camanche Baku Brookfield Ashgabat Geneva Wilder Koppel Tulsa Ambridge Odessa Blytheville Houston Baytown Dubai Management Abu Dhabi Sohar Production Oil and gas service R&D centers Sales Cape Town Source: TMK 2

  3. R&D Directions in TMK

  4. Research Institute for the Tube and Pipe Industries (RosNITI) • Established in 1961 • In ТМК since 2007 • Biggest in Russia research center focused to pipe making technologies and new tubular products • 6 departments, 18 laboratories • Test Laboratory is Accredited by national accreditation organization • Certification Body • Secretariat of national standard technical committee Steel and Cast Iron Tubes and Pressure Vessels • 100 engineers and technicians, 17 PhD degree, 3 Dr.Science degree Objectives: • New Steels and Composition Design • Corrosion Protection& Prevention • Polymer Coating • Product behavior • Process Simulation, Design and Development; • Welding; • Forming; • Pressing • Finishing • Tooling • Testing

  5. Standards in Innovation Chain

  6. Russian Market: Production, Consumption and Export of Steel Pipes

  7. Production in Russia by sorts, thousands tons, % 2012 г. 2011 г.

  8. Leading Russian Producers of Pipes , thousand tons., % Biggest Russian Pipe-making Companies: TMK OMK ChTPZ + Severstal

  9. Expected domestic market growth to 2020 basing on metallurgy development strategy Thousand tons Oil and Gas Machining Construction Industry

  10. TС 357 “Steel and Cast Iron Pipes and Pressure Vessels” «Federal Agency on Technical Regulation and Metrology» TС 357 Technical Committee for Standardization “Steel and Cast Iron Pipes and Pressure Vessels” Secretariat in RosNITI SC1 «Therminology, cassificationand definitions» RosNITI SC2 «Seamless pipes» Chelyabinsky pipe rolling works SC 3«Welded Pipes» OMK SK 4 «Pipeswithcorrosion protection coatings» RosNITI SC 9 «Technical delivery conditions for steel tubes for pressure purposes» C&D SC5 «Cast iron pipes» RosNITI SC6 «Pressure vessels» RosNITI SC 7 «Pipes with threaded connections» TMK SC 8 «High strength alloy pipes» RosNITI

  11. TC 357 «Steel and cast iron pipes and pressure vessels» Standards widely used in Russian pipe industry Line pipes Cast Iron pipes 11,25% (9) 3,75% (3) Threaded Corrosion resistant steel pipes 22,5% (18) 8,75% (7) General application 23,75% (19) 80standards 10% (8) 2,5% (2) Profiles 2,5% (2) 8,75% (7) 6,25% (5) Bearing pipes Semi finished Pipes for machining Pressure vessels

  12. Трубные заводы Pipe producing plants Члены ТК 357 НО «ФРТП» Members of TC Перспективные планы Foundationfor the tube and pipeindustries development по стандартизации ТК Нефтегазового комплекса и ТК 357 и его др. потребители труб Long - term plans on Подкомитеты The ТС «Oiland standardization gasindustries», pipe customers etc. TС 357 and subcommittees Планы по стандартизации ОАО «РосНИТИ» ISO, CEN и др. JSC “Russian Plans on standardization ISO, Research Institute of CEN, etc . the Tube and Pipe Industries” Трубные холдинги Tube companies Planning of work for TC 357 РСПП (комитет по техническому регулированию, стандартизации и оценки соответствия) RSPP(Committee for Technical Regulation, Standardization and Conformity Assessment) From 90 to 100% of Standardization in this field is funded by Business

  13. Correspondence of ТC357 activity (Russia) andISOCommittees

  14. National TC 357 «Steel and cast iron pipes and pressure vessels» Harmonization (in modified or identical form) of standards for oil and gas industries withISO standards Currently in process new standards to be revised and implemented as national 10 % Planned for next three yearsto be revised and implementedISO as national 15 % Harmonization level of existing standards 100%

  15. Basic Measurements Standards in Industrial Practice

  16. Thank you for attention! For more information: www.rosniti.ru; www.tc357.ru

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