Wax Pattern

1. Wax Pattern

2. The Lost wax process - From the wax pattern, the finished cast restoration is duplicated by using the lost-wax processas part of the indirect procedure.

3. The Lost wax processconsists of:a) Obtaining an accurate impression of the prepared tooth.

4. b) Making a cast from the impression.

5. c) A wax pattern that resembles the shape of the final restoration is shaped and fabricated on a die.

6. d) A mold is made around the wax pattern with a refractory investment material. e) When the investment has set, the wax is vaporized in an electric furnace.

7. f) The hollow mold is then filled with molten casting alloy, reproducing every detail of the wax pattern.

8. g) The metal casting is recovered, excess metal is removed, and polishing is done. h) The cast restoration is ready for clinical evaluation.

20. Preparation of the die prior to wax pattern construction

21. Preparation of the die prior to wax pattern construction

22. Application of the die spacer Ditch The finish line is highlighted by red color pencil

23. Lubrication of the die with a water soluble lubricant

24. Ideal requirements of the used wax 1- It should Flow freely. 2- It should have a different color than the used die material. 3- It can be carved without flaking. 4- It can accept addition. 5- It can attain fine details till investing without distortion

25. Ideal requirements of the used wax 6- It should have a minimum rate of stress relaxation to prevent distortion before investing and casting. 7- It can be burnished and polished. 8- It should have an acceptable strength after cooling. 9- It should evaporate without leaving any debris that can contaminate the final restoration 10- It should compensate for the metal shrinkage.

26. Composition of inlay casting wax • 1- Paraffin wax (40-60 %) • 2- Dammar resin: reduces flaking • 3- Carnauba or bees wax : raise the melting temp. • 4- Dyes: to provide color contrast

27. Types of Inlay wax:(according to ADA) • Type I: Soft wax ● used to increase the adaptation to the die walls.

28. Types of Inlay wax:(according to ADA) • Type II: medium hardness wax ● used to obtain an accurate shape with enough strength to resist deformation of the wax pattern and to hold the produced details till the casting procedures start.

30. Methods of fabrication of the wax pattern • Dipping method: - It is done by dipping the die into wax that was melted using the wax dipping pot. - It helps to form a uniform, thin, and adapted layer of wax on the die.

31. Methods of fabrication of the wax pattern • Addition method: • - It is done by melting the wax and dropping it using a wax heated carver. • - A bulk of wax is formed and then carved using a sharp carver. • - The multiple addition of wax may lead to strain development in the wax mass that tend to be released with time and subsequently distort the wax pattern.

32. Methods of fabrication of the wax pattern • Molten press method: - It is the best method to construct a wax pattern as it produces accurate and adapted wax patterns. - Molten wax is added and finger pressure is applied on each increment. This insures accurate adaptation between the wax layers and that the wax pattern is free from any irregularities that can cause leaking restorations.

33. Methods of fabrication of the wax pattern • Molten press method: - Wax application is made using electric waxing instrument to control the temperature during wax pattern construction and produce burnishing effect at the same time with the attached blunt instrument. - Carving is then done using sharp carvers.

34. Methods of fabrication of the wax pattern • Injectionmethod: - It is done by injecting the molten wax through heated metallic syringes into enclosed mold. - wax feeding continues until hardening of the wax. - This method is used in researches only.

35. Criteria of the wax pattern for a posterior tooth • 1-proximal surfaces: - The axial walls cervical to the finish line should be flat or concave to accommodate the interdental papilla.

36. Criteria of the wax pattern for a posterior tooth • 1-proximal surfaces: • - The contact area should be • located more buccally and • occlusally to allow for a wide • lingual embrasure. • - Between the first and second • molars the contact area is • placed centrally.

37. Criteria of the wax pattern for a posterior tooth • 1-proximal surfaces: - To ensure that the axial wall has enough thickness, and the contact area exhibit slight pressure on adjacent natural teeth, small amount of stone is carved from proximal wall on adjacent teeth on both the mesial and distal sides on the cast.

38. Criteria of the wax pattern for a posterior tooth • 1-proximal surfaces: • - Too wide contact area will prevent food deflection. • - Too narrow contact area will allow fibrous food to wedge between natural teeth.

39. Criteria of the wax pattern for a posterior tooth 2-Buccal and lingual surfaces: • - The contour of the buccal and lingual surfaces of the wax pattern should be in accordance with that of the adjacent teeth.

40. Criteria of the wax pattern for a posterior tooth 2-Buccal and lingual surfaces: • - The height of contour is located at the cervical 1/3 except for the lingual surface of the mandibular teeth; the height of contour is located at the middle1/3.

41. Criteria of the wax pattern for a posterior tooth 2-Buccal and lingual surfaces: • - The surface of the tooth extending from the base of the gingival sulcus till the height of contour (Emergence profile) should be straight to facilitate cleaning by the brush.

42. Criteria of the wax pattern for a posterior tooth 2-Buccal and lingual surfaces: • - Overcontouring promotes accumulation of food debris and plaque that produces gingival inflammation and hyperplasic changes of the gingival. • - Undercontouring allows forced food deflection on the gingival that may lead to gingival recession.

43. Criteria of the wax pattern for a posterior tooth • 3-Occlusal surface morphology: • - Cusps are either functional or non functional. • - Functional cusps are the buccal cusps of the mandibular teeth and the palatal cusps of maxillary teeth.

44. Criteria of the wax pattern for a posterior tooth 3-Occlusal surface morphology: - During centric occlusion functional cusps contact the opposing tooth surface (occlusal fossae and marginal ridges) and act as a mortar for grinding food. While, non functional cusps act as the rim of the mortar to prevent food overflowing, and to protect the buccal mucosa and the tongue during chewing.

45. Criteria of the wax pattern for a posterior tooth • 3-Occlusal surface morphology: • - The occlual scheme may be cusp- fossa or cusp-marginal ridge relationship. When the teeth relationship allows the cusp- fossa scheme is considered optimal .

46. Criteria of the wax pattern for a posterior tooth • 3-Occlusal surface morphology: • - The occlusal surface contains two types of grooves: primary groove that represent the union between the lobes, and secondary grooves which are shallower. Secondary groves are located at the inclined planes of the cup and produce narrow ridges (accessory ridges), that increase the cutting efficiency during mastication.

47. Criteria of the wax pattern for a posterior tooth Wax pattern construction of the occlusal surface : a- Cone placement.

48. Criteria of the wax pattern for a posterior tooth Wax pattern construction of the occlusal surface : b- Superimposition of cuspal ridges.

49. Criteria of the wax pattern for a posterior tooth Wax pattern construction of the occlusal surface : c- Waxing of triangular ridges.

50. Criteria of the wax pattern for a posterior tooth Wax pattern construction of the occlusal surface : d- Waxing of secondary and marginal ridges.