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Plasma Technology. Opportunities for a Sustainable Future. Objective. Present an initiative to produce sustainable energy from waste materials. Methodology. Use plasma arc technologies to destroy wastes (biomass, solid waste, hazardous materials)
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Plasma Technology Opportunities for a Sustainable Future
Objective Present an initiative to produce sustainable energy from waste materials
Methodology • Use plasma arc technologies to destroy wastes (biomass, solid waste, hazardous materials) • Generate fuel gases including hydrogen and carbon monoxide • Use fuel cells to produce energy in the form of heat and electricity
What is PLASMA? • “Fourth State” of matter • Ionized gas at high temperature capable of conducting electrical current • Lightning is an example from nature
Characteristics of Plasma Arc Technology • Plasma acts as a resistive heating element which cannot melt and fail • Temperatures 4,000°C to over 7,000°C • Torch power levels from 100kW to 200 MW produce high energy densities (up to 100 MW/m3) • Torch operates with most gases-not a combustion process • Elimination of requirement for combustion air – Reduces gas volume requiring treatment – Reduces potential for formation of complex organics (I.e., dioxins and furans)
Ideally suited for waste treatment • Hazardous & toxic compounds broken down to elemental constituents by high temperatures • Organic materials • Pyrolyzed or volatilized • May be converted to fuel gases • Amenable to conventional off-gas treatment • Residual materials (radionuclides, heavy metals, etc.) immobilized in a rock-like vitrified mass which is highly resistant to leaching
MSW 1 Ton – 9.39 Mbtu 33% Moisture Electricity 0.56 MWHr – 1.90 MBtu Plasma Gasification of MSW Gas Heating Value Output Steam = 4.30 Electricity Input Negligible Gas Heat Energy 1.05 MBtu Product Gas PLASMA 30,300 SCF Heating Value = GASIFIER 8.16 MBTU Losses 1.77 MBtu Based on data from Resorption Canada, Ltd. 1995 (Summarized and converted to English units)
An Ultimate Solution to MSW? 376 tons/day MSW) Plasma ArcTorch 4.1 MW Coke/Limestone Fuel Gases: 3x107 Btu = 10.6 MW Solid Residue: 50 tons/day Sell: Aggregate Metals Bricks Other Net 6.5 MW
PRODUCT GAS DISTRIBUTION Experimental Results The gases measured were H2, O2, N2, CH4, and CO. • In addition to benzene, small amounts of methane and benzene and trace amounts of toluene, styrene, ethyl benzene, methyl-ethyl benzene, and benzonitrile were found in the DCM samples. • The high concentrations of O2 and N2 are due to air leaking into the system prior to the sample point.
Next Steps • Assembly of the Cobb County Plasma Arc Waste Processing System • Optimization testing for integration with fuel cells • Testing of biomass, MSW and other feedstock • Hydrogen capture and optimization