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This document provides an overview of the R&D conducted on the low impedance beam chamber and components for the Super KEKB vacuum system. It covers various components such as connection flange, bellows, gate valve, and movable mask, along with their manufacturing, challenges, and future plans.
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R&D onLow Impedance Beam Chamber and Components • Contents • Introduction • Beam Chamber • Components • Connection Flange • Bellows and Gate Valve • Movable Mask (Collimator) • Summary & Future Plan Y. Suetsugu, for KEKB Vacuum Group
Introduction • Challenges of vacuum system for super KEKB: • High current (LER: 9.4 A [~20 nC/bunch], HER: 4.2 A) • Short bunch lengths (sz = 3 ~ 5 mm) • Key issues: • Intense SR power (~40 W/mm2 max.) • High photon density • High gas load (~1x1019 photons/m/s in average) • Abundant photoelectrons Electron cloud effect • High impedance • Likely to excite instabilities • Intense HOM excitation Heating of components
Introduction • Loss factors of major vacuum components: • Loss factor: an indication of impedance • Calculation for sz = 3 mm, present components • Except for RF cavities(16~24 V/pC)
Beam chamber • Beam duct with antechambers • Antechambers = additional side chambers • Required to dilute the power density of SR • Copper (OFC), which has high thermal strength. • Effective to reduce impedance and photoelectrons in the beam channel • Pump ports and SR masks are in the antechamber. SR mask Pump Beam duct with antechamber [NEG Strip] Beam [SR Channel] SR [Beam Channel]
Beam chamber • Manufacturing • Copper duct with antechamber is without historical precedent. • Two methods were tried. • Cold drawing method seems to have higher reliability for mass production.
Beam chamber • For straight (wiggler) section • BPMs • Bellows • Pump ports • Installed into KEKB positron ring • No serious problem up to 1.7 A (1.1 mA/bunch =11 nC/bunch)
Beam chamber • For arc section, trial modes has just manufactured. • Beam chamber for B-magnet • NEG pump for narrow antechamber • Will be installed into KEKB positron ring next spring SR
Connection Flange • Huge number High impedance • MO-type flange (DESY S-band accelerator type) • Provides smooth inner surface • RF shield = Vacuum seal • Applicable to complicated aperture Flange (SS316) Principle Gasket (Copper) Inside view Cu gasket
Connection Flange • Applied to beam chamber and bellows • Reasonable fastening torque • No serious problem up to 1.7 A (1.1 mA/bunch=11 nC/bunch) • Heating due to Joule loss at SS was observed. Cooling of flange Bellows Beam chamber
Connection Flange • R&D of copper-alloy (CrZrCu) flange is undergoing • High heat and electrical conductivity • Promising results were obtained. • Will be applied to the next test chamber Copper alloy flange (under test)
Bellows and Gate valves • Usual finger-type RF shield is hard to withstand high current. • Comb-type RF-shield has been developed. • Low impedance • High thermal strength • Applicable to complicated aperture • Small flexibility • Expensive Comb type Finger type Beam Beam
Bellows and Gate valves • Start with a circular bellows first, continue with race-track one. • Temperature rise decreases down to 1/6. • No problem up to 1.7 A • 1.1 mA/bunch, sz~7 mm f = 94 mm L = 160 mm Ver.0
Bellows and Gate valves • Applied to bellows for beam duct with antechamber • Several bellows have been already installed into KEKB • No problem up to 1.6 A • 1.0 mA/bunch, sz~7 mm
Bellows and Gate valves • Applied to gate valve for beam duct with antechamber • Already installed into ring
Movable mask • A big impedance source in the ring • Stealth type [Ver.6] has been developed. • Metal head with a ceramic support • Recent trial model: Graphite + Diamond
Movable mask • RF properties • Dielectric support Little interference with beam Small impedance Loss factor Ver.4 Loss factor [V/pC] Ver.6 Bunch length [mm] Trapped mode
Movable mask • Trial models were tested with beam. • Principle was proved: Temperature of bellows and SiC cooling water decreased. SiC cooling water Old type Old type Bellows New type New type
Movable mask • Problems:still not applicable to high current • Diamond support was broken at 1.3 A (0.8 mA/bunch) • Improvement is underway • Grade up of diamond, TiN coating on diamond. • Bench test using vacuum wave-guide is planed. Before TiN coating Mask head inside of waveguide Broken mask head After TiN coating
Summary • Loss factors of components (expected): • Calculation for sz = 3 mm, antechamber • Except for RF cavities (16~24 V/pC)
Summary • High impedance of vacuum components is a serious problem for Super KEKB • Beam duct and various components with low impedance have been developed. • Flange, bellows and gate valves. • Movable mask should be improved. • The loss factors reduced down to approximately 1/4, although still high. • HOM absorbers may be required around IP.
Backup • Calculation model • Pump slot and SR mask 5 mm
Backup • Calculation model • Connection flange (O-ring)
Backup • Calculation model • Bellows (finger-type) and Movable mask Ver.4
Backup • Measured loss factor of LER (Ieiri-san, KEK)
Backup • Pumping speed of 3-layer NEG strip (ST707) • For N2