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Enhancing the Sustainability of Irish Seafood Green Seafood Business Bord Iascaigh Mhara Sandra Hennessy. Overview. Irish Seafood Industry Role of BIM Green Seafood Business programme Case-studies Green Projects. Irish Seafood profile. Valued €850 million
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Enhancing the Sustainability of Irish Seafood Green Seafood Business Bord Iascaigh Mhara Sandra Hennessy
Overview • Irish Seafood Industry • Role of BIM • Green Seafood Business programme • Case-studies • Green Projects
Irish Seafood profile • Valued €850 million • 60% exported to 54 countries • 12,000 employed • Most consumedspecies –salmon, whitefish, prawns • 21 kg/capita in Ireland
Background - BIM • Seafood Development Agency • Integrated service to Sea fishing, Aquaculture, Seafood Processing and Retail sectors • Approx. 130 staff • Head office – Dun Laoghaire • Seafood Development Centre - Clonakilty • Regional offices - Castletownbere, Killybegs, Greencastle, Galway
What is Green Seafood Business? • Enhance seafood processors environmental performance • Delivers resource efficiency improvements and cost savings • Specific focus on: • Water consumption • Energy usage • Waste prevention
What does Green Seafood Business offer? • On-site audit with KPI’s identified concentrating on water, energy and waste • Green Awareness training to staff and management • Training videos • Factsheets • Advice on implementation of low-cost and innovative technologies • Bill analysis • Reduction of flow rates • Water leak detection • Pipe Insulation • Energy Monitoring equipment
Case-study 1 Atlantis Seafoods • Based in Wexford • Variety of seafood products – salmon, whitefish, smoked fish, shellfish and value-added products • Retail and food service customers • In 2012, finalist for SFA National Business Awards
Case-study 1 Atlantis Seafoods • During the Resource Assessment, a number of water leaks were detected on-site including hot water leaks • Hot water leaks can cost 4-8 times that of cold water so should always be repaired quickly • All visible leaks were repaired • Set up with an online water meter which attaches to council meter to provide live readings
Case-study 1- Atlantis Seafoods On-line data investigated At weekend there was water use but no production Faulty ball-cock found in one of the holding tanks with water exiting through an overflow Savings circa €5,000 / Annum
Case-study 2 – Sofrimar • Kilmore Quay, Wexford • Diverse range of products with 80% consisting of shellfish such as whelks, scallops, crab, lobster • Export focused – Europe and Asia
Case study 2 - Sofrimar • Concerned about water usage throughout the plant • Installed an online water metering system • Identified large quantities of water used each evening for cleaning purposes • Flow rates through open hoses were typically 100 l/min
Case study 2 - Sofrimar Sofrimar installed a dedicated water distribution system which included: • Reducing flow-rates • Low volume with specific cleaning nozzles • Centralised cleaning & controlled chemical dosing “30% reduction in volume of water used per tonne of product processed”
Case-study 3 - Shellfish de la Mer • Located in the fishing port of Castletownbere • One of Ireland’s leading shellfish companies specialising in crab • In 2011 took part in the BIM lean start programme which yielded the following improvements: • Improved productivity by 3% • Established basis for capacity planning
Case-study 3 - Shellfish De la Mer • Solenoid valves controlling direct steam injection to crab cooker were not working efficiently • Valves upgraded and led to a decrease in diesel usage “Diesel saving of between 10-20%” • Currently investigating the possibility of cascading water used during the production process which could reduce water costs by 30%
Case-study 3 - Shellfish De la Mer An electricity monitoring system has been recently installed to target high energy users throughout the site. Daily electricity consumption Breakdown of cost per machine
Advantages of Monitoring data • Allows for comparison with bills • Identification of unneeded appliances activity at certain times • Comparison of efficiencies between similar machines • Targets can be set and improvements verified • Allows for accurate generation of Key Performance Indicators (KPIs) such as - Electricity cost/tonne - Water use m3/tonne
Seafood Company X Results Energy Management Using technology to reduce energy demand Èlectricity submetering Lot of electricity used for refrigeration - 67% Identify MIC excess and improve tariff management Surcharge Savings €1,000 Mth
Examples of bad practice Temperature of -13.8 Celsius shown under freezer door. High energy use as cold air escapes. Temperature difference of over 100 Celsius between insulated and non-insulated pipes. High cost involved as heat is being wasted.
BIM Green Projects • Packaging Feasibility Study • Online Water tool • Industry Training Videos
BIM/Repak EPS Packaging Project Advantages: • Unrivalled thermal properties • Lightweight, • Cheap Disadvantages: • Large amount of storage space required • Most fish box EPS is single use and ends up in landfill • Not sustainable
BIM/Repak EPS Packaging Project Currently • Clean EPS is extensively recycled and has a resale value • Possibility of steam cleaning boxes but costs are a barrier • Fish box EPS tends not to be accepted at recycling centres • Compacted on-site, can be troublesome, not cost effective • BIM survey found sufficient quantity to justify business Next step • Interested party looking into purchasing machine to recycle fish box EPS • Possibility of working with company to trial alternatives
Water Assessment Tool Located on BIM website to assist processors to assess and improve water consumption throughout the plant. Provides information on water supply, water use and alternative sources of water. In 2014, upgrade to make more interactive and expand to include an online meter reading tool for companies to monitor their water use
Green Awareness Training • Two training videos have been produced for seafood processors: • Refrigeration Efficiency • Efficient use of water • Factsheets, leaflets • Regional workshops for smaller seafood processors
Conclusion • Improve profitability by reducing waste, energy and water costs • Origin Green • Food Harvest 2020 • Green the Sector Smartly
Contact us at greenseafood@bim.ie or visit www.bim.ie for more information Thank you