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Explore the state-of-the-art TEREX manufacturing facility in Motherwell, Scotland, producing a range of trucks and scrapers with rigorous quality control processes and innovative manufacturing techniques. Learn about our commitment to excellence and customer satisfaction.
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Martin Lyall Terex Oklahoma Event May 2010
Factory Located In Motherwell, Scotland, UK • World-wide Design, Engineering & Production Facility (28,000 m²) For • TEREX ADT, RDT Trucks & Motor Scrapers • 2010: 380+ Employees Manufacturing Over 500+ Trucks, Kits & Scrapers • Per Year
Current Product Range • Off-Highway Trucks • Articulated Trucks (ADT) • 25 - 38 tonnes • TA250, TA300, TA350 & TA400 • Rigid Trucks (RDT) • 32 - 91 tonnes. • TR35, TR45, TR60, TR70 & TR100 • Motor Scrapers • 15.3 m³ • TS14G
Our History Timeline 23 – 38 tonnes
Manufacturing • Complete process manufacturing from sheet steel to finished units • Units built on production line, but each item is treated as unique • Leading edge process control techniques • Complete Process Manufacturing From Sheet Steel To Finished Product • Rigorous Quality Checks At Every Assembly Line Operation • 100% Inspection On All Machines • In Process And Finished Inspection Audits On All Machines • Traceability Of Machines To Operator Who Manufactured It • Continuous Quality Review By Senior Management • Lean Manufacturing Methodolgy • Modern Manufacturing Techniques – DC Tooling • Leading Edge Process Control Techniques
Quality • Committed to maintaining best quality of design and manufacture, achieved • through • Considerable investment in cutting edge technology and facilities • Modern manufacturing techniques such as: • C N C machines, Robotic welding, plasma burning and Computerised torque tooling and on-site test track • Rigorous 4 hour testing on each machine manufactured to ensure quality is of a • high standard • Accredited to ISO 9001:2000 (audited every 6 months) and Investors in People
Product Development • Cross Functional Business Development • Supplier Approval / Partnership • 3D & FEA (Finite Element Analysis) • Component Reviews / Verification • Product Testing • World Class Manufacturing Processes • Process Capability / Six Sigma • Failsafe • Ultra Violet Leak Testing • Oil Cleanliness Monitoring
Design Engineering • Design Engineering function encompasses • Purchasing, Customer Support, Quality, Manufacturing Engineering and Test & Development • Team of engineers working on current and future developments, utilising • Latest design methodology • Finite element design • 3D design • Proactive customer visits to solicit feedback and suggestions • Focus On Quality, Reliability & Durability
Customer Support -Factory • Team of field and office-based engineers providing fast, efficient and accurate • support at all levels • Technical product support • Warranty claims • Provision of work instructions
Customer Support - Online • Field Reporter • Details by model type • Details by modification type • Review / analysis capability • Benefits – Improved response and equipment • availability • On-Line Warranty • Full visibility of claims • Reduced warranty review cycle • Improved vendor / TEREX corrective action • Benefits – Improved response, payment cycle and • product development • Customer Issues • Business / customer priority & tracking • Reflects entire business practice • Formal response / corrective action approval
Parts • World-wide stocking and distribution facility for spare parts • Global parts requirements managed by team of dedicated, multi-lingual parts correspondents • 24/7 On-line ordering service, price enquiry and availability site • In-house logistics specialist providing real time tracking information to ensure parts are delivered to correct location on time, minimising unit downtime • Availability • Parts despatched within 24 hours • 3,000 fast-moving Guaranteed AvailabilityParts (on VOR basis)
Centre Of Excellence • Full Equipped On Site Training Facility • Training Tailored For All Levels Of Personnel • Practical Test & Demonstration Track • Classroom & Workshop Facilities • Excellent facilities catering for both our Customers and Dealers
The TEREX Culture • TEREX Equipment Limited Is… • A “can do”, Approachable Company • Committed To Providing Tailored Solutions To Exact Customer Requirements • Proud Of Its Hands-On Approach And The Quality Of Its Products
Articulated Trucks • High Power Heavy Duty Trucks • Class leading performers • Ability to go where others can’t follow • Reliable and durable • Heavy Duty Transmissions • Built in reserve for long life • Heavy Duty Drivelines • Maintenance free • Largest diameter Vs Competition • Stopping Power • TA250/300/400 – Oil cooled disc brakes on all axles • TA250/300 – 100% cross axle lock-up • High Body Capacity • Providing maximum payload, productivity & low cost per m3 or t³
Rigid Trucks • World Class High Power Engines • Cummins and Detroit Diesel engines with outstanding performance • TR45 and TR70 Rigid Quarry Trucks • Safety: TR70 best in its class for stability, widest track & wheelbase • TR60 Rigid Truck • Versatility:operates in Mine, Quarry and Dam projects • TR100 Mining Truck • High performer in difficult conditions • Dual retardation for safety and faster haul cycles