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Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1 P Bellomo / A de Lira / K Luchini / D MacNair / Others. Background. Hardware Final Design Review March 30, 2006 Magnet list in the Hardware FDR 89 new magnet control systems
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Status of the LCLS Magnet PS Controls Needed for First Injection Injector, Sector 21 and BC1 P Bellomo / A de Lira / K Luchini / D MacNair / Others
Background • Hardware Final Design Review March 30, 2006 • Magnet list in the Hardware FDR • 89 new magnet control systems • 6 Intermediate (10kW or 20 kW) • 83 Small (480W or 1.5kW) • 1 modified existing QE system in Sector 21 • Software Final Design Review in September
New Systems – Hardware Status • Magnets • November installation • DC cables • Phase 1 installed, Phase 2 completed by mid-December • Racks, power supplies, PS controllers, terminal server, VME/PLC crates and modules for small PS • All in B24, except 200V, 50A SOL2 power supply due September 15, 2006. 15 new MCOR12/6s replace MCOR30s • PLC, 90% of VME modules here and installed, remainder October • Move all to Sector 20 on September 15 • AC Power • Panel-boards exist, CBs and conduit installation Sep 25 – Oct 16
Modified S21 QE System – Hardware Status • Magnets, DC cables and racks • 3 feet Bulk PS to new isolation and reversing/shorting switch chassis • Power supplies and controllers • QE21201/301 reversing/shorting switch chassis fabricated and bench tested. • Bulk PS isolation switch chassis – fabricated by 9/30 • Install first week of October • CAMAC crates and modules exist • AC Control Power • Exists
New Systems – Design Documentation Status • DC Cables • EIs (Change some MCOR30s to MCOR12/6s), CAPTAR list, power supply spreadsheet • Racks, power supplies, PS controllers VME/PLC crates, modules and terminal server • Specifications, front views and manufacturer’s drawings/manuals, EPICS/VME integration documents • PLC wiring diagram undergoing some changes • CB hazard analysis completed – requested labels from CEF • Manuals, cable lists • AC Power • One lines, panel-board schedules
Modified S21 QE System – Design Documentation Status • DC cables • On modified EI diagram • Racks and accessories • Existing – one front view needs updating • Power supplies and controllers • Bulk PS Isolation chassis and QE201/301 magnet reversing / shorting switch chassis wiring diagrams • AC power • Existing 120VAC control
New and Modified QE Systems – Software Status • Software • SLC 90% complete • SLC Aware coding is complete and debugging 50% done • Displays • SCP done • EDM • Test displays – done • Mockups – 80% done • Main displays – 30% done • Databases • SLC: All new units added to SLC database (MCOR30 to MCOR12) • EPICS: • Templates and databases 90% done • Substitution databases are 40% done • Polynomials are 25% done
New Systems - B24 Testing Status • Purpose – Verify wiring, basic operation as integrated systems • Controller-Power Supply-Local Mode (25% done) • BX01, 02 and BXH1,2,3,4 successfully tested • In process – testing PLC, 3 MCOR bulk power supplies, MCOR12/30s • Then test BXS, SOL1, SOL2, and BX11,12,13,14 • Network/Controller Integration (25% done) • Network/EPICS integration with Intermediate PS Controllers • VME integration with MCOR12 and MCOR30 controllers • Remote Mode – Network/Power Supply Integration • Completion September 15, 2006
New Systems - Field Test Plan • Three weeks needed in November-December timeframe • Hi pot DC cables • DC cable / magnet polarity checks B and V • Run Intermediates in Local Mode to verify transductor polarity • Run Intermediates and MCORs in Remote Mode • Addressing is correct • Voltage and current compliance • All readbacks are functional • Klixon, water flow, ground current interlocks function and display correct status • Tune response of each system
Modified S21 QE System – Test Plan – Last Slide • Test Plan • Initial tests – 1 week, 2nd week October. Check field wiring, isolating and reversing/shorting switch functionality, • Use 3 small (< 50V, less than 10J) power supplies • Force EMHP controller bit to SLC/LCLS modes – see table • Integrated tests – 1 week, Nov-Dec. Check SLC/LCLS modes from SCP – see table