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APTA Media Presentation Mini-Hybrid & Power 450

APTA Media Presentation Mini-Hybrid & Power 450. Company Overview Established 1981 Current Employment ~500 2007 Sales ~$130M Precision Machining Facility, Escanaba, MI Assembly Facility, Greenfield, IN Engineering, Validation, Assembly Facility, Escanaba, MI

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APTA Media Presentation Mini-Hybrid & Power 450

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  1. APTA Media PresentationMini-Hybrid & Power 450

  2. Company Overview • Established 1981 • Current Employment ~500 • 2007 Sales ~$130M • Precision Machining Facility, Escanaba, MI • Assembly Facility, Greenfield, IN • Engineering, Validation, Assembly Facility, Escanaba, MI (Mini-Hybrid Production) • TS and Six Sigma certified • Current OEM Customers: • Caterpillar, International, Sauer Danfoss, John Deere, Cummins, DDC/Freightliner, Volvo/Mack, Eaton, Newflyer, Paccar, Misc. • Key Awards: 2001, 03, 04 Design News Award for Electric Pump, Advanced Filter, Electric Thermostat/Valve 2001 Michigan Manufacturer of the Year, 2005 R&D Excellence in Business Award EMP CONFIDENTIAL

  3. Going Green, Without Going into the Red Launching mini-Hybrid cooling system cost effective alternative to full hybrid systems EMP Collaborates with New Flyer Inc. on Launch of mini-Hybrid Cooling system Industry leader New Flyer first to offer factory installed mini-Hybrid cooling system EMP Launches 450 Amp/24 Volt Brushless Alternator for Transit Bus Markets 280 amps at engine idle, “More power were you need it” APTA Press Releases October 6, 2008

  4. EMP Announces New Model Applications for mini-Hybrid Cooling Systems EMP releases 3 kits covering most aftermarket applications and 2007 ISL diesel engine(both factory and aftermarket) EMP Electric Pump Improves Passenger Comfort New brushless DC circulation pump for transit market, half the weight & cost while delivering more power EMP Collaborates with BAE Systems on Next Generation Hybrid Energy Transit buses EMP provides cooling modules, brushless DC fans and Oil Pump EMP launches new and approved web site www.emp-corp.com APTA Press Releases October 6, 2008

  5. What is in a Mini-hybrid? • Components included in Mini-Hybrid Base Kit: • (8) EMP F11 24 Volt Pusher Fans • (8) EMP C20 Fan Controllers • (1) EMP CS20 System Controller • (1) Radiator • (1) Charge Air Cooler • (1) Powder coated Steel Frame & Fan Shroud • Jacket Water & Charge Air Temperature Sensors • (1) Power 450 Alternator Optimized Radiator and CAC Power 450 CS-20 System Controller F11 Electric Fans C-20 Fan Controllers

  6. Current Mini-Hybrid Sites

  7. Mini-Hybrid (MH8) is an electric only fan system that replaces traditional mechanical fan. MH8 is electronically controlled to cool both charged air and engine coolant separately. MH8 is independent of engine speed and control - capable provide full load cooling at engine idle. How Does It Work? Charged Air Cooler Fans 2 4 1 Shared Fans 3 6 8 Engine Coolant Fans 5 7 CAC Radiator

  8. Fuel Consumption- MARTA Study - Fuel Savings MH8 provides more fuel savings throughout the engine rpm range. Typical fuel economy ranges from 3% to 10% based on duty cycle, climate, and engine type. 7% Fuel Savings 3%

  9. Power to the Wheels! Put the power where you need it, at the wheels. MH8 provides up to an additional 50 HP at the wheel. At the second speed setting of (1800 rpm) of the MH8 kit has less parasitic loss than the mechanical fan turned off! Power Savings

  10. The Mini-Hybrid fans run under 2000 rpm the majority of the time. At this level, the cooling system produces only an additional 2 dBA over fan off mode. With the removal of the hydraulic pump, fluid, fan, etc., MH8 is a 300 lb weight savings over the conventional cooling system. Noise and Weight Advantages Curb Side Quite RPM

  11. Fan Speeds and Full Load Cooling 99% of the time, cooling system demand is less than 125 amps 97% of the time, cooling system demand is less than 71 amps 76% of the time, cooling system demand is less than 34 amps 49% of the time, cooling system demand is less than 15 amps

  12. Safety, Maintenance, Diagnostics Mini-Hybrid reduces thermal events by eliminating the hydraulic fan system. Maintenance is easy with manual reverse feature. Also, MH8 comes with both a diagnostic light and service technician tool. Reversal Push Button Diagnostics LED

  13. Visit EMP at APTA Booth APTA San Diego, October 2008 • Booth 7443, 20’ x 30’ display area • Featuring Mini-Hybrid (MH8), Power 450, WP29 Recirculation pump • Key feature: MH8 full cooling module simulation with diagnostic feedback • Stop by the EMP booth for a live demonstration EMP Video Click Here

  14. Reduces parasitic loads on engine providing better fuel economy, reduction of green house gases and more power to the wheels. MH8 operates on over 150 Transit buses in 20+ properties, accumulated 2 million miles the last 2 years. EMP components have been designed and validated for Military and Off-Highway applications. Mini-Hybrid all but eliminates hydraulics providing a safer and easier maintainable cooling system. MH8 payback is less than 18 month, see your EMP Regional Sales Manager for details Top 5 Facts about Mini-Hybrid

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