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Manufacturing optimization of small scale color imaging targets

S. Manufacturing optimization of small scale color imaging targets. E N I O R D E S I G N. María Camila Luna Pablo Santizo Matheu Zachary Borden Zachary Delurey. aGENDA. Project Background. Functional Decomposition. Benchmarking. Alternatives Considered.

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Manufacturing optimization of small scale color imaging targets

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  1. S Manufacturingoptimization of smallscale color imaging targets E N I O R D E S I G N María Camila Luna Pablo Santizo Matheu Zachary Borden ZacharyDelurey

  2. aGENDA Project Background FunctionalDecomposition Benchmarking AlternativesConsidered Risk Management Updated Schedule

  3. ProblemStatement • Certain applications require smaller color targets • Complications: • forming component parts • customization requests • final target assembly • Current process: • hand assembled • improper alignment • low yields • The objective: • Design a manufacturing process • lower costs • higher yields • improve customization ability

  4. Stakeholders

  5. CustomerNeeds

  6. EngineeringRequirements

  7. Matrix

  8. FunctionalDecomposition

  9. Benchmarking • Circlepockets • Precision punch instead of laser cutter • CNC quotesforrevised metal plate • Gridframe • Talkedwith Dr. Cormierabout 3D printingfeasibility • Machine Slots • CNC quotesforrevised metal plate • Pick and Place • Talked to Scott Elithorpe at AbacusAutomationaboutviability

  10. AlternativesConsidered

  11. Option 1-Circle Pockets

  12. CirlePockets

  13. Option 2-Grid Frame

  14. GridFrames

  15. GridFrames

  16. Option 3-Machine Slots

  17. Machine Slots • Uses currentprocess • Casinghas slots to provideforalignment

  18. Option 4- WindowAlignment Guide

  19. WindowAlignment Guide

  20. Risk Management

  21. Updated Schedule

  22. Issues and CorrectiveActions Questions?

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