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Prox-0.3. Georgia Institute of Technology Kiichiro DeLuca Richard Zappulla Ian Chen Matt Uhlman. Mission Overview:. System Level Integration of Critical Subsystems
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Prox-0.3 Georgia Institute of Technology Kiichiro DeLuca Richard Zappulla Ian Chen Matt Uhlman
Mission Overview: • System Level Integration of Critical Subsystems • Opportunity to integrate subsystems that are critical to satellite survival: Command and Data Handling, Electrical Power, and Thermal Control. • Flight Testing of Critical Subsystem Components • Power Management and Distribution Board • Power MOSFETs and Thermistors • Image Acquisition/Storage and On-board Processing • Visible image acquisition through web camera • Visible image storage on flash storage • OpenCV library for on-board image processing
Expected Results: • Verification of nominal subsystem-subsystem interaction through log of command out and telemetry in to the Flight Compute Element • Thermistor Temperature • Heater ON/OFF • PMAD Board Voltage • Image acquisition at altitude • Verification of camera link to Flight Compute Element • PR Value! • Verification of on-board image processing routine on Flight Compute Element
Actual Results: • Flight Recap: • Power initiated prior to flight string integration • Anxiously tracking and waiting for Prox-0.3 retrieval since data logged on-board • Results: • Structure/on-board electronics in tact • Data (images/telemetry log) not present on SD card • Average battery cell voltage at 8V compared to nominal 9V thermal control successful?
Preliminary Failure Analysis: • BeagleBoard experienced drops in voltage which resulted in second-stage boot-loader failure and system restarts. • Primary cause of failure: During image acquisition, board was accessing the USB bus and drawing too much current. • This problem was replicated after flight to confirm predicted reasons of failure. • Data collection failure due to compiling errors of UART communication scripts. • Primary cause of failure: Limited amount of development time with actual hardware.
Lessons Learned: • System level hardware/software integration at early phase of development critical to mission success • Allow sufficient time to connect subsystems and test everything together. • Shift from traditional aerospace design philosophy to concurrent engineering needed • Risk associated with having all monitoring of critical telemetry reside on the central flight computer • Bring backup hardware!
Conclusions and Actions: • While data was not retrieved during flight, ground tests showed all of the functionality in the mission overview • Moreover, many valuable lessons learned related to system integration and testing came out of the process up to and during the balloonsat flight • Success in the lessons learned
Action Items and Impact to Prox-1: • Action Items to be fed back to NS-7 • Redesign and rapid build of the power management and distribution board • Investigate the possibility of monitoring critical telemetry on subsystem microcontrollers • Integrate components and subsystems early in the I&T phase • Shift our team’s approach to prototype development