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1. Commercial Product Synthesis by Recombinant Microorganisms Historically centered on protein production
Now branched to include low molecular weight compounds
Vitamins
Amino acids
Antibiotics
Used to increase quantity and/or new product variants
2. Restriction Endonuclease Systems Protect bacteria from invading foreign DNAs such as bacteriophage chromosomes
Cut at specific DNA sequences
Complementary methylase protects bacterium’s own DNA
3. Isolating a Gene for a Restriction Endonuclease
4. RE Gene Isolation Vector has cut site for target enzyme
Make genomic library
Transform
Isolate plasmids
Cut with enzyme
Those with RE/Methylase
Are not cut
Retransform
Screen transformants for RE activity
5. Ascorbic Acid Biosynthesis Sorbitol to sorbose microbial conversion
Remainder are industrial chemical reactions
Target to produce 2KLG from glucose by cofermentation
6. 2KLG Production By Cofermentation Fermentation of glucose by Erwinia produces 2,5-DKG
Cofermentation with Corynebacterium converts 2,5-DKG to 2-KLG
7. 2-KLG by Recombinant Erwinia Clone 2,5-DKG reductase gene from Corynebacterium library
Screen using synthetic probe from enzyme aa sequence (71% GC organism—codon usage)
Transform into Erwinia
E. coli not easily used due to genetic differences
Complete conversion to 2-KLG by Erwinia
Engineer to improve enzyme properties
8. Microbial Synthesis of Indigo Pseudomonads have many enzymes/pathways for degradation of aromatics
During studies of NAH pathway for naphthalene degradation some strains turned blue on tryptophan media
Made indigo
E. coli with xylene oxidase and naphthalene dioxygenase genes can now make indigo
9. Microbial Synthesis of Indigo
10. Bioreactors Stable matrix
Cells chemically or physically immobilized on matrix
Run as a continuous flow system
Substrate in and product out…
11. Biosynthesis of Amino Acids Amino acids uses in food industry
Flavor enhances
Antioxidants
Nutritional supplements
Amino acid uses in agriculture
Feed additives
Amino acid uses in medicine
Infusion solutions
Amino Acid uses in industry
Starting materials for polymer and cosmetic production
12. Commercial Applications of Amino Acids
13. Tryptophan Biosynthetic Pathway Most amino acids produced by protein hydrolysis or bacterial fermentation
Tryptophan biosynthetic pathway and regulation shown
14. Tryptophan Production C. glutamicum Strains Identify rate limiting step
Use E. coli/Corenebacterium glutamicum shuttle vector
Add second antranilate synthetase gene
15. Cysteine Biosynthesis by E. coli Serine acetyltransferase is feedback inhibited
Site-directed mutagenesis
Transform into E. coli strain that does not degrade cysteine
Even better feedback insensitive enzyme genes isolated as cDNAs from Arabidopsis and transformed into strain
16. Lipid Removal Fatty stains are a persistent laundry problem
High temperature/alkalinity required for effective removal
Damages material/colors
Enzyme destruction by lipase
But most effective ligase difficult to produce
Both required genes isolated/cloned
High copy plasmid for P. alcaligenes gave 5X increase in lipase
But scale up to fermentor gave less lipase activity
Carbon dioxide levels needed to be controlled/reduced
17. Lipase Expression Module Two required genes isolated on separate clones and fused together to form complete module
Placed in high copy broad host range vector
18. Improving Antibiotic Production 12,000 antibiotics have been identified
Most from Gram-positive soil bacterium Streptomyces
Some from fungi and other Gram-positive or Gram-negative bacteria
100,000 tons of antibiotics produced per year
200-300 new discoveries per year
Cost to bring new one to market very high
1-2% prove useful
Fleming’s fungal production 2 U/ml, now 70,000 U/ml
Biotechnology…
19. Cloning Antibiotic Genes Mutate antibiotic producing strain to antibiotic negative
Introduce plasmids from genomic library of wt strain
Use clones to screen large insert library
Pathway may require up to 20-30 steps…
20. Undecylprodigiosin Convenient for gene isolation because antibiotic producing cells are colored red
22. BAC Vectors
38. Most Common Microbially Synthesized Antibiotics
39. Antibiotics Produced by Strptomyces Strains and Those Transformed by Plasmids Pij2303 and Pij2315
40. Production of Xanthan Gum by Wild Type and Transformed X. campestris