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Learn how to leverage OSI PI historical data to boost asset utilization, apply data mining, modeling, APC, and Process Optimization for high ROI. Discover the value of applications like Pavilion Optimize and Process Optimizer in real-time decision making.
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How your PI data can be used in applications - simpler and faster ! Naveen Bhat Pavilion Technologies, Inc.
Value of data • Historical data contains valuable information about your operations • Historical data is one of the most under-utilized assets • OSI PI is the best data historian on the market
Value of applications • Leverage your investment in your historian • Improved asset utilization is a focus at most facilities • Applications such as data mining, modeling, APC, Process Optimization yield high ROI
Together we enable the realization of “Sensor to Boardroom” concept OSI PI Data Pavilion Optimize Process Optimizer Learn Insights Predict Control Property Predictor Process Perfecter Economic Insights(TM) Production Chain Optimization(TM)
Predict Property Predictor(TM) • Software for developing and deploying inferential models • Virtual Online Analyzers (VOAs) are data-based models of on-line analyzers or other laboratory measurements • VOAs eliminate the delays involved in analytical measurement • Reduce maintenance costs
VOA Benefits Before VOA Acceptance After
Applications VOA Perfecter BOOST SCEM
Installed VOA applications • Polymers • BP:HDPE:Density • BP:HDPE:Melt Index • BP:LLDPE:Density • BP:LLDPE:Melt Index • BP:LLPE:Density • BP:LLPE:Melt Index • Extrusion:LDPE:Melt Index • Extrusion:LLDPE:Melt Index • Polycarbonate RV • Polyethylene Consistency Index • Polyethylene Melt Index • Polypropylene Melt Flow • Sclartech:LLDPE:Melt Index • Spheripol PP:%C2 • Spheripol PP:%C2:GPR • Spheripol PP:%MFR:GPR • Spheripol PP:%XS:GPR • Spheripol PP:Melt Flow • Spheripol PP:XS:Loop Rx • Unipol:HDPE:Density • Unipol:HDPE:Melt Index • Unipol:LLPE:Density • Unipol:LLPE:Melt Index • Unipol:PP:Melt Flow • Unipol:PP:Melt Index Extruder • Unipol:PP:XS • Chemicals • Activated Sludge Plant: Suspended Solids • Aromatics: Bz in light pyrolosis gasoline • Aromatics: Bz. in heavy pyrolosis gasoline • Aromatics: MCH In benzene cut • C2 Splitter: Btms. Impurities • C2 Splitter: Ovhd. Impurities • TDA Column: meta-TDA in intermediate stream • TDA Column: meta-TDA in ortho-TDA product • Cumene Purity • Hydrofluoric Acid Concentration • Pulp & Paper • BOD on effluent treatment • Brightness • DFDC grade • Flourescence • IGT on coated board machine • Internal bond on coated board machine • Kappa on batch digester • Paper machine caliper • Paper machine color • VKK Grade
Data gathering Data pre- processing Modeling Model Analysis Run model online Steps in building an application 1 2 3 4 5 PI Data
Wizard Wizard Data gathering Data pre- processing Modeling Model Analysis Run model online 1 2 3 4 5 Days to minutes Days to minutes Reduce time for app. development The Wizards of OSI
Demonstration highlights • Highlights the use of PI data for building and deploying applications • Demonstrates “wizards” • Case Study: • Model of impurity in a reaction process • Impurity measurement had delays • Historical data used to build the model
OSI and Pavilion - What to expect • OEM Relationship between the 2 companies • Pavilion application software can be accessed from Process Book • Pavilion products will embed • PI application historian • PI Process Book client
To recap • OSI and Pavilion working together to bring the best-of-class solutions to the market • Utilizing PI data in Pavilion applications is easier than ever before • For more information - • See our demo station at 1:30pm • Contact our website pavtech.com • Meet us at Pebble Beach