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Saving Energy with Dupline

Saving Energy with Dupline. Gas. Water. Electricity. PC I/O Card. Pulse Output. Pulse Input. Data Logger. Multicore Cable. Pulse Output. Pulse Input. PLC. Handling Pulses- Conventional System. Serial Interface RS232/RS485 Modbus protokol. PC. Gas. Water. Electricity.

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Saving Energy with Dupline

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  1. Saving Energy with Dupline Jens Neigaard

  2. Gas Water Electricity PC I/O Card Pulse Output Pulse Input Data Logger Multicore Cable Pulse Output Pulse Input PLC Handling Pulses- Conventional System Jens Neigaard

  3. Serial Interface RS232/RS485 Modbus protokol PC Gas Water Electricity CARLO GAVAZZI 1.1 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 1.5 2.1 2.1 2.1 2.1 2.1 2.5 2.5 2.5 2.5 2.5 Pulse Output 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 2.2 2.2 2.2 2.2 2.2 2.6 2.6 2.6 2.6 2.6 R Dupline Mastergenerator CARLO GAVAZZI ON LINE BUSY FAULT G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 1.3 1.3 1.3 1.3 1.3 1.7 1.7 1.7 1.7 1.7 2.3 2.3 2.3 2.3 2.3 2.7 2.7 2.7 2.7 2.7 Dupline Bus Pulse Output 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.8 1.8 1.8 2.4 2.4 2.4 2.4 2.4 2.8 2.8 2.8 2.8 2.8 PLC Handling Pulses- Dupline based System Jens Neigaard

  4. Dupline Counter Module • 4 x S0 count inputs • 128 count values on one Dupline network • Uses groups B-C-D-E-F, thereby leaving • 88 channels available for other signals • Counter values can be read from • Master Generator via ModBus (or via • Fieldbus Gateways) • Counter values are saved in non- • volatile memory • Reset possibility for individual counters • Possibility for Machine ”ON-time” • summarizing • DIN-rail Mounting • 115 VAC / 230 VAC / 24 VDC Power Supply Jens Neigaard

  5. Dupline-EM4 Plug-in Module • Features • Fits into slot B of EM4 Energy Meters and • WM22 Power Analyzers • Dupline transmission of actual internal • energy value (active/reactive) • 2 x S0 count inputs for water/gas etc. • Counter values are saved in non-volatile • memory • Each Energy and Counter value can be • enabled/disabled for transmission • Address selection and configuration via • DIP-switches • Energy and Counter values can be read • from Master Generator via ModBus • (or via Fieldbus Gateways) Jens Neigaard

  6. CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI 32-bit 32-bit 32-bit P P P TecH TecH TecH m m m 1.1 1.1 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 1.5 1.5 2.1 2.1 2.1 2.1 2.1 2.1 2.5 2.5 2.5 2.5 2.5 2.5 WM3-96 WM3-96 WM3-96 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 2.2 2.2 2.2 2.2 2.2 2.2 2.6 2.6 2.6 2.6 2.6 2.6 R Smart Power Quality Analyzer Smart Power Quality Analyzer Smart Power Quality Analyzer R R R MODE CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI L L L DOWN Dupline ENTER WM2-DIN WM2-DIN WM2-DIN G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 POWER ANALYZER POWER ANALYZER POWER ANALYZER 1.3 1.3 1.3 1.3 1.3 1.3 1.7 1.7 1.7 1.7 1.7 1.7 2.3 2.3 2.3 2.3 2.3 2.3 2.7 2.7 2.7 2.7 2.7 2.7 UP 1.4 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.8 1.8 1.8 1.8 2.4 2.4 2.4 2.4 2.4 2.4 2.8 2.8 2.8 2.8 2.8 2.8 Electricity Electricity Water RS232 Gas Mastergenerator ! ! ! F F F PRG PRG PRG ON LINE BUSY FAULT measures measures measures S S S Simple Energy Monitoring System Free Cable topology Jens Neigaard

  7. I/O module I/O module CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI 32-bit 32-bit P P TecH TecH m m 1.1 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 1.5 2.1 2.1 2.1 2.1 2.1 2.5 2.5 2.5 2.5 2.5 WM3-96 WM3-96 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 2.2 2.2 2.2 2.2 2.2 2.6 2.6 2.6 2.6 2.6 R Smart Power Quality Analyzer Smart Power Quality Analyzer R R MODE CARLO GAVAZZI CARLO GAVAZZI L L DOWN Dupline ENTER WM2-DIN WM2-DIN G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 G 4420 7401 230 POWER ANALYZER POWER ANALYZER 1.3 1.3 1.3 1.3 1.3 1.7 1.7 1.7 1.7 1.7 2.3 2.3 2.3 2.3 2.3 2.7 2.7 2.7 2.7 2.7 UP 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.8 1.8 1.8 2.4 2.4 2.4 2.4 2.4 2.8 2.8 2.8 2.8 2.8 Electricity Electricity Water RS232 Gas Mastergenerator ! ! F F PRG PRG ON LINE BUSY FAULT measures measures S S Energy Monitoring System combined with digital and analog I/O Free Cable topology I/O module Jens Neigaard

  8. CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI CARLO GAVAZZI 1.1 1.1 1.5 1.5 2.1 2.1 2.5 2.5 1.2 1.2 1.6 1.6 2.2 2.2 2.6 2.6 R R R R R R MODE MODE L L L L DOWN DOWN Dupline Dupline ENTER ENTER WM2-DIN WM2-DIN WM2-DIN WM2-DIN G 4420 7401 230 G 4420 7401 230 POWER ANALYZER POWER ANALYZER POWER ANALYZER POWER ANALYZER 1.3 1.3 1.7 1.7 2.3 2.3 2.7 2.7 UP UP 1.4 1.4 1.8 1.8 2.4 2.4 2.8 2.8 Mastergenerator Mastergenerator ON LINE BUSY FAULT ON LINE BUSY FAULT Dupline-Online running on a Factory LAN I/O-module User data access via std. browser EM4/ WM22 I/O-module Master Generator Ethernet adaptor EM4/ WM22 Counter Counter Factory LAN Ethernet adaptor Central Server running Dupline-Online User data access via std. browser Jens Neigaard

  9. Application: Dupline-Online used for Factory Monitoring • Features • Recording of energy consumption • Control of lighting, ventilation, Machine ON/OFF • Control of temperature • Alarm recording and messaging (SMS/E-mail) • Data are gathered using the existing Factory LAN • No limit to the number of Dupline networks that can • be connected to the LAN • The gathered data are directly available for the • administrative IT-system at any point in the factory via EXCEL-files or SQL-queries • Extremely flexible for future enhancements Jens Neigaard

  10. Application: Dupline-Online used for Factory Monitoring • Register energy consumption on individual machines, processes or sections of production • - Allocate energy cost to production batches • - Allocate energy cost to departments • Overview of energy consumption can be used as • input for energy saving strategy • - Energy savings are documented • Switch loads like lights, ventilation, heating etc • Keep total energy consumption below allowed • levels • - Save energy and document it • - Sequenced start-up of machines Jens Neigaard

  11. Dupline-Online running on a Factory LAN • Register Machine Run Times • - Improved planning of preventive maintenance • - Enables analyses of reasons for machine down-time to be used for improvement of machine efficiency • - Overview of Machine Efficiency can be used in production planning • Immediate central/local reporting of machine alarms • - Reduced machine downtime • Register Machine Alarms • - Enables analyses of machine and operator performance Jens Neigaard

  12. What is Dupline-Online ? • A complete solution (HW + SW) from Carlo Gavazzi • The solution includes the options to use LAN, Internet and the GSM network for Data Collection • Dupline-Online performs Data Logging, Control Functions, Alarm Handling and Visualisation • All Dupline I/O-modules are compatible with the system, because Digital, Analink, Multiplexed BCD Analog and Counter formats are supported Jens Neigaard

  13. Dupline-Online Hardware • Data Logger • Programmable logging functions • Event- and Time-based logging • Logging of digital, analog and counter values • Transmission of logged data via GSM Modem (SMS) or the Internet • Built-in programmable functions (logic functions, timers, real-time clock control, master functions, set-points, alarm system and more) • Option for radio controlled clock • Unique ID code G3800X036 Jens Neigaard

  14. The 4 simple steps to set up a system • Select how to log (GSM or/and Internet) • - This is done in the Data Logger configuration • 2. Select which signals to log and how often • - This is also done in the Data Logger configuration • 3. Download the configuration into the Data Logger and generate an “export-file” • 4. Register the Data Logger on the server using the export file generated by the Data Logger configuration software Jens Neigaard

  15. Simple system with one PC and one Data Logger Data Logger Ethernet RS232 Transmitter Dupline • I/O modules • Digital • Analog • Counters ETHCONV1 RS232-to-Ethernet Converter Jens Neigaard

  16. Dupline-Online Server Ethernet Data Logger #2 RS232 Transmitter Dupline Ethernet Client • I/O modules • Digital • Analog • Counters LAN-based System with multiple Data Loggers Data Logger #1 RS232 Transmitter Dupline Ethernet Hub or Switch • I/O modules • Digital • Analog • Counters Jens Neigaard

  17. Ethernet Transmitter Transmitter Transmitter Ethernet Client Internet-based System with multiple remote Data Loggers Dupline-Online Server Internet Jens Neigaard

  18. Transmitter Transmitter Transmitter Internet GSM-based System with remote Data Loggers – Typically used when Internet is unavailable Data SMS Data SMS Dupline-Online Server Built-in GSM Modem Data SMS Ethernet Data SMS Client Jens Neigaard

  19. Transmitter Transmitter Transmitter Transmitter Internet Combined System Data SMS Data SMS Dupline-Online Server Built-in GSM Modem Ethernet Data SMS Client Jens Neigaard

  20. Functions available from the user interface • Graphical view of the status of signals and readout of analog and counter values • Changing of Analink set-points and Realtime switching times • Control of digital outputs • Easy-to-use tool for making drawings Jens Neigaard

  21. Functions available from the user interface • Read-out of actual status on digital signals • Read-out of historical events on digital signals with time and date tag • Trend curves for historical analog data with zoom function and time-axis scrolling Jens Neigaard

  22. Functions available from the user interface • Read-out of real-time and historical consumption (energy, water, gas etc.) • Export of data as EXCEL- files (csv) • Calculation of actual consumption of energy, water, gas etc. for a time period Jens Neigaard

  23. Functions available from the user interface • Alarm Buffer with chronological view of all alarms with time and date tag • Alarms from Dupline- Online via SMS or E-mail Jens Neigaard

  24. Functions available from the user interface • Control of digital signals Jens Neigaard

  25. Functions available from the user interface • Control of digital signals Jens Neigaard

  26. Functions available from the user interface • Possibility to define several user names with password • Administrator can define for each user name which signals can be accessed Jens Neigaard

  27. Applications – Factory Monitoring • VESTAS (Denmark) • Windmill factory • LAN-based system • Energy recording from different sections of the production facility • Heating control, saving money by night setback • Temperature monitoring • Lighting control • A few alarms Jens Neigaard

  28. Applications – Factory Monitoring • Danpo (Denmark) • Big Chicken Slaughtery • LAN-based system • Temperature monitoring in cold store rooms • Energy recording from different sections of the factory (not yet implemented) • Factory alarms (not yet implemented) • ASTRA (Sweden) • Pharmaceutical factory • LAN-based system • Temperature monitoring • Energy recording Jens Neigaard

  29. Product’s Applications Application Market Segment 4 - Building / Construction 38 - Domestic goods / Household Combining Dupline-Online with the Energy Meters is a good opportunity for synergy and cross sales between the two product lines in this market Dupline-Online can be used to automatically collect consumption of energy, water and heating from apartment buildings, shopping centers and other commercial buildings, e.g. for billing purposes Jens Neigaard

  30. Real Applications – Apartment Energy Monitoring • MIMER (Sweden) • Owners of 13000 Apartment Buildings in Sweden • Internet- and GSM-based system • Recording of energy, cold water and hot water consumption in the apartments • Data used to calculate the share of total cost for each apartment (one contract with energy and water supplier) • SKANSKA (Sweden) • Big contractor/developer of new buildings • Same application as MIMER Jens Neigaard

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