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COMPANY OVERVIEW. C ompany foundation April 1983 Board Members The president: Ewa Czajka Members: Mirosław Cendrowski, Arkadiusz Plewka Lokalisation Białołęka District, Warsaw Share capital 102 040 482,95 PLN Annual turnover 63 000 000 PLN Number of permanent
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COMPANY OVERVIEW • Company foundation April 1983 • Board Members The president: Ewa Czajka Members: Mirosław Cendrowski, Arkadiusz Plewka • Lokalisation Białołęka District, Warsaw • Share capital 102 040 482,95 PLN • Annual turnover 63 000 000 PLN • Number of permanent employees 215 people • The size 36 528 m2 area 22 347 m2 building • Type of activity manufacture (injection moulding) and painting of the plastic parts, manufacture of single and double hardness PUR profiles, parts assembly KORAM ZZM
ZEM Ełk Sp. z o.o. WARSZAWA FSOS.A. WE COOPERATE WITHIN A GROUP EŁK 235 km ELBLĄG 295 km POMATICS Sp. z o.o. CIECHANÓW 105 km ŻUROMIN PUŁTUSK 145 km 60 km SIEDLCE 88 km KOŻUCHÓW 480 km GRÓJEC 60 km KORAM ZZM
HISTORY • 1983 - the establishment of the company under the ZZM FSO name - the start with drive units assembly and equipment os short series of POLONEZ cars • 1985 - the modern line of seat profiles production for motor vehicles industry setting • 1991 - large plastic elements for POLONEZ car manufacture setting • 1998 - setting of production of large-size plastic elements (bumpers, instrument panels, door trims) for Deawoo Lanos on the new Japanese machines • 2000 - production development of parts for Deawoo Matiz • 2005 - start of cooperation in the range of suppliers for Avto Zaz Ukraine • 2007 - getting the certificate of Quality Management System that complies with ISO/TS 14001 • 2008 - start of cooperation with GM (production of PUR profiles and plastic elements for bumpers, painting and assembeling of bumpers, painting of spoilers and rocker panel moulding) KORAM ZZM
MISSION AND VISION • Our Mission:The clients are our major goods and fulfilling their needs and expectations is our major purpose • Our Vision:We want to be the best partner for leading producers of different branches: automotive, RTV and AGD, furniture and others. • Values: • Professional approach to the customer service • Honesty and reliability • Care for natural environment • Respect for the employees • Constant improvement KORAM ZZM
FINANCIAL DIVISION COMMERCIAL AND PRODUCTION TECHNOLOGY DIVISION CONTROLLING SALES AND NEW STARTS UP DEPT. PURCHASING DEPT. FINANCE AND ACCOUNTANCY DEPT. IT DEPT. ADMINISTRATION AND HUMAN RESOURCES DEPT. LOGISTICS DEPT. ORGANIZATION CHART SHAREHOLDERS MEETING AUTHORIZED AGENT FOR QUALITY MANAGEMENT SYSTEMS THE PRESIDENT OF BOARD SECURITY, OC, SAFETY AND HEALTH,FIRE PREVENTION SPECIALIST QUALITY DIVISION PRODUCTION ENGINEERING DEPT. MAINTENANCE DEPT. QUALITY INSPECTION DEPT PRODUCTION PLANNING DEPT. PUR PROFILES DEPT. INJ. MOULDING AND ASSEMBLY DEPT. PAINT SHOP DEPT. FSO DEPT. KORAM ZZM
OUR CUSTOMERS KORAM ZZM
MAIN PROJECTS KORAM ZZM
SALES IN 2004 - 2008 KORAM ZZM
EMPLOYMENT STRUCTURE ALL DATA IS BASED ON ANNUAL BASIS KORAM ZZM
COMPANY LAYOUT Building no.7 2.304 m2 Warehouses Building no.6 - 224 m2 Building no.3 - 641 m2 -Maintains Dept. Building no.8 - 234 m2 - Chemical materials warehouse Building no.2 - 4.720 m2 - PUR Foams Production Total area: 36 528 m2 Building no.1 – 10.580 m2 - Injection moulding - Paint shop - Assembly Lines - Retention Tank Building no.1A - 3.590 m2 - Offices Building no.4 - 54 m2 - Reception Fire Prevent. Tanks Parking Annopol Street KORAM ZZM
PARAMETERS OF THE MACHINES KORAM ZZM
PAINT SHOP KORAM ZZM
Control Panel Range of temperature between 20°C-23°C Range of wetness 60%-70% Boost Catalytic Friendliness Environmental (95% of combustion solid particles) PAINT SHOP KORAM ZZM
PAINT SHOP 7 FANUC robots: • One to overburned • One to cushined • Three based • Two colorless Three catalytic robots are friendly for environment KORAM ZZM
OM I A PAINT SHOP DRYING FURNANCE WASTE WATER TREATMENT CLEAR COAT BOOTH BASE COAT BOOTH DRYING FURNANCE PIEC SUSZĄCY DRIVING UNIT PRIME COAT BOOTH AIR CONDITIONING CABINS AIR BOOTH WASHING RELOADING ZONE DRIVING UNIT PAINT MIXING ROOM QUALITY INSPECTION UNLOADING ZONE THE FLOOR CONVEYOR FRONT SLUICE LOADING ZONE PRODUCTION CAPACITY OF THE PAINT SHOP BASED ON BUMPER EXAMPLE* over 700 000 parts/annually over 58000 parts/monthly over 2 700 parts/daily * III shifts working
PUR FOAMS LINE KORAM ZZM
SEASONING CONVEYOR CANNON AFROS LINE TOOLINGCARRIERLINE POURING HEADS CONVEYORS UNIT AIR-BUBBLES TEARING COMPONENTS’ TANKS PRODUCTION CAPACITY OF PUR FOAMS LINE* over 2 150 000 parts/annually over 179 000 parts/monthly over 8 500parts/daily * III shifts working - back foam example
CERTIFICATES • CERTIFICATE OF CLEAN PRODUCTION– awarded in 1996 • ISO 9002 CERTIFICATE - November of 1997 • DF 100 Q PROGRAM 100 PPM SUPPLIER – April of 2000 • ISO 9001:2000 CERTIFICATE - October of 2003 KORAM ZZM
ISO/TS 16949 KORAM ZZM
ISO/TS 14001 KORAM ZZM
PICTURES GALLERY INJECTION MOULDING MACHINES PAINT SHOP PUR FOAMS LINE ASSEMBLY KORAM ZZM
THE ADDRESS ul. Annopol 4, 03-236 Warsaw Tel. (+48 22) 811 54 80; (+48 22) 811 21 70 E-mail: koram@koram-zzm.com.pl Web: www.koram-zzm.com.pl KORAM ZZM
THANK YOU! WE ARE LOOKING FORWARD TO COOPERATION WITH YOU. THE BOARD AND THE EMPLOYEES OF KORAM ZZM POLAND Sp. z o.o.