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Medium Voltage Switchgear. OEM - Portfolio A Chance for Partnership. ABB Power Technology. Global market leader and no.1 manufacturer Sales and service location s in more than 140 countries Factories in more than 30 countries 41,000 employees worldwide. The World of Power Technologies.
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Medium Voltage Switchgear OEM - Portfolio A Chance for Partnership
ABB Power Technology • Global market leader and no.1 manufacturer • Sales and service locations in more than 140 countries • Factories in more than 30 countries • 41,000 employees worldwide
110 kV 110-kV- connection 6-36 kV industry 230 / 400 V 6-36 kV connection Medium Voltage Distribution – Focus Areas PrimaryDistribution SecondaryDistribution
OEM Product Portfolio Overview • ABB provides: • Global partnership • Local support • Complete product portfolio OEM/Panel Builder
OEM Added Value ABB Scope of Supply The Added Value Chain Concept • Our mission • To serve OEMs with a completerange of products and services • To offer the ”one shop” concept • To share ABB experience andknowledge • Our strength • A complete portfolio of products • OEM can choose in a flexible way where to position in the value chain • For each choice of the OEM, ABB has the know-how and the tools to give technical support
Primary Distribution 110 kV 110-kV- connection 6-36 kV industry 230 / 400 V 6- 36 kV connection Medium Voltage Primary Distribution PrimaryDistribution SecondaryDistribution
Primary Distribution Components for Primary Distribution Typical Primary Distribution Air Insulated Switchgear: 2 • apparatus (circuit-breaker, contactor) • relay • enclosure • voltage transformers / sensors and fuses • current transformers / sensors 3 1 5 4
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Instrument Transformers, Surge Arrester) + Cassettes & Enclosures + Switching Devices (Circuit Breakers & Contactors) + ABB Scope of Supply Switching Components (Vacuum Interrupters, Embedded Poles & Fuses)
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices (Circuit Breakers & Contactors) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Vacuum Interrupters Experienced design and flexible solutions • Dominant switching technology in the medium voltage range • Over 20 years of experience • More than 1.2 million ABB vacuum interrupters in service worldwide • Complete families for wide range of applications • Very robust and competitive in size • Maintenance free for life VG VS Rated voltage : ... 36 / 40.5 kV Rated current : ... 4000 A Rated short circuitbreaking current : ... 63kA Number 1 producer worldwide ! - 7007 E 14-03-03 -
Primary Distribution Embedded Poles (Indoor) Leadership in innovation • Long experience in manufacturing of epoxy resin • Direct embedding of vacuum interrupters (solid insulation) • Modular structure easy to assemble on a circuit breaker • Compact and robust design • Suited for different climatic conditions • Maintenance free for life • 50 kA Embedded Pole coming soon EP-family Rated voltage : ... 36 / 40.5 kV Rated current : ... 3150 A Rated short circuitbreaking current : ... 40 kA A Success story: already 100.000 units a year !
Primary Distribution Medium Voltage Fuses The efficient protection of switchgear equipment • Solutions for compact switchgear and for fuse switch disconnector applications • Flexible in applications: • Transformer fuses • Capacitor fuses • Motor fuses • ... • According to IEC or ANSI standard • Solutions for Indoor and outdoor use Fuses-family Fuses for all your needs ! Rated voltage ... 36 kV
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices (Circuit Breakers & Contactors) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Circuit-Breakers The successful family of breakers • Competitive product portfolio well positioned in the market • Vacuum or SF6 breaking technology – a circuit breaker for every demand • Series of circuit breakers for all your applications • Compact design • Complete range of accessories and interlocks • High reliability Vmax VD4 HD4 Vacuum circuit-breakers VD4 / Vmax ... 36 / 40.5 kV ... 4000 A ... 63 kA SF6 circuit-breaker HD4 ... 36 / 40.5 kV ... 4000 A ... 50 kA Number 1 producer worldwide !
Primary Distribution Circuit-Breakers The solution for high number ofswitching operations • Magnetic actuator • Compact design • Maintenance free • e-VM1 • Plug and play – all in one solution provides high flexibility for OEMs • Integrated current and protection functions • Human Machine Interface (HMI) included • Easy and customer friendly configuration e-VM1 VM1 Vacuum circuit-breaker e-VM1 ... 17 kV ... 1250 A ... 31.5 kA Vacuum circuit-breaker VM1 ... 24 kV ... 3150 A ... 50 kA Designed for OEMs !
Primary Distribution Vacuum Contactors Top class ABB technology nowapplied • Increased number of operations • Compact and reliable • VSC7 / VSC12 • New line of OEM oriented contactor with particular compact dimensions • Suitable for slimline panels as well as traditional type of panel solutions • Bi-stable magnetic actuator for low power consumption • High level of standardisation • Full range available V7 VSC7 V-Contact VSC7 / VSC12 ... 12 kV ... 800 A ... 100.000 CO AC3 ... 1.000.000 mechanical V-Contact V7 / V12 ... 12 kV ... 400 A ... 100.000 CO AC3 ... 1.000.000 mechanical Advantage by technology and compactness !
Primary Distribution IS-Limiter The worlds fastest limiting switching device ! • The peak short-circuit current will never be reached and is limited at the very first current rise • Solves short-circuit problems in new and extended substations • Solution for interconnection of switchgear and substations • Tried and tested in thousands of installations worldwide Is-Limiter Rated voltage ... 40.5 kV Rated current ... 5000 A Peak short-circuit current ... 210 kA Decades of experience !
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices (Circuit Breakers & Contactors) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Cassettes / Enclosures An efficient interface to OEMs installation • Modular structures with compact dimensions and low weights • Suitable for withdrawable circuit breakers and contactors • Individual adapted customer components • Earthing switch with making capacity available • Maximum safety as well as high flexibility • Type tested solution • Ideal solution for retrofitting and revamping CBF Powerbox CBE Powerbloc Makes it easy to design your metal clad switchboard ! Rated voltage ... 36 / 40.5 kV Rated current ... 5000 A Rated short time current ... 50 kA
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring, Control & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices (CBs & Switches & Contactors) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Instrument Transformers & Sensors Product range for various OEM applications • Safe current and voltage measuring needed for protection and monitoring • Inductive or electronic instrument transformers (sensors) • Current, voltage and combi sensors • Suitable for Primary and Secondary Distribution • Indoor and outdoor use Instrument transformers-family Rated voltage ... 40 kV Sensors, the innovative solution ! Sensors-family Rated voltage ... 24 kV
Primary Distribution Components for Primary Distribution A relay – for every demand • Support for several de-facto communication protocols enabling seamless integration to control systems. • A suitable relay for every application. From a single stand-alone relay to complex protection and control systems • Newest technology and user-friendly design for easy installation. • World-wide service and support network • The portfolio is prepared for the coming IEC 61850-8-1 standard!
Primary Distribution REF 610 REM 610 Components for Primary Distribution ABB supplies anything from a single function feeder protection to a complex feeder terminal unit • REF 54_ terminals for advancedfeeder protection, control and monitoring • REM 54_terminals for advanced motor and basic generator protection, control and monitoring • REX 521 for medium and basic range demands on feeder/motor protection, control and monitoring • REJ/REU 52_ and REF 610 for basic range feeder protection and monitoring • REM 610 for basic range motor protection and monitoring • REA 10_ for arc protection • SPACOM for multi purpose protection Family of protective relays REA REX REF 542plus REF-REM SPACOM
Primary Distribution Micro51 PR512 Components for Primary Distribution ABB supplies anything from a single function feeder protection to a complex feeder terminal unit • Micro 51_ Single phase, self-powered microprocessor-based overcurrent relay with selectable time overcurrent curves and instantaneous overcurrent element • PR512_ is a self-supplied type of three-phase relay and ensure complete installation protection even without an auxiliary power supply • RTXP_ Test Switches. Delivered mounted and wired to the relay. Designed for IEC products • FT-1_Test Switches. Delivered as stand-alone products. ANSI design Self powered relays & accessories RTXP Test Switches FT-1 Test Switches
Primary Distribution Medium Voltage Surge Arrestors The family of overvoltage protection • Protection of installations and major objects • Wide range of surge protection devices available • Modular and robust design • Pollution resistant • Verified in accordance with international standards POLIM Insurance for high availability and safety ! Rated voltage ... 44 kV
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value OEM-Kit & Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices (CBs & Switches & Contactors) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Medium Voltage Switchgear Kit ... make your choice ! • The customer determines level of his added value • Typical components: • Distribution relays • CB compartment • Circuit breaker or contactors • Instrument transformers or sensors • Fuses • Flexible combinations meet most of the requested applications + + + + Solutions for every demand !
Primary Distribution GIS Core Modules ABB presents: GIS for OEMs ! • Type tested Primary Power up to 40.5kV • Plug-in technology for cable and busbars • Compact design • Solution where space is limited • Available for different panel variants Lateral view on ZX1.2 Core Module • busbar compartment • circuit-breaker compartment • cable connection area • low voltage cabinet Latest technology available for OEMs !
Primary Distribution GIS Core Modules The GIS value chain • Delivery of PRIMARY PANELS: Value added by OEM: Installation and wiring of LV equipment (4) • Delivery of CORE MODULES: Value added by OEM: Sheet steel components and LV equipment (2-4) 1:Core module 2: Sheet steel components 3: CT’s 4: LV-equipment 2 1 4 GIS – customized by OEMs ! 2 3
Secondary Distribution 110 kV 110-kV- connection 6-36 kV industry 230 / 400 V 6- 36 kV connection Medium Voltage Secondary Distribution PrimaryDistribution SecondaryDistribution
Secondary Distribution 3 2 5 1 4 6 2 2 Components for Secondary Distribution Secondary Distribution Air Insulated Switchgear • circuit-breaker • isolator and earthing switch • control or protection devices • current transformers • switch-disconnectors and earthing switch isolator • fuses
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit + Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Switching Devices (Disconnector & Switches) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit + Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Switching Devices (Disconnector & Switches) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
The circuit breaker family for secondary distribution Secondary Distribution Circuit-Breaker & Relay • Mechanical actuator mechanism • Fixed and withdrawable versions • PR521 + current sensors on board the circuit breaker available on request HD4/R VD4/R Vacuum circuit-breaker VD4/R-S SF6 circuit-breaker HD4/R-S Multiple functions in one circuit-breaker ! ... 24 kV ... 1250 A ... 25 kA ... 36 kV ... 1250 A ... 25 kA
The air switch family Secondary Distribution Switch-Disconnectors • Metallic separation between busbar and line areas (rotary type) • Direct wall mounting without supports (hinged type) • Arc quenching by means of air blast • Sturdy structure and resin insulators with large clearance • Automatic tripping performed by fuses NAL / NALF VersaRupter Airswitch Disconnectors Switches ... 24 kV ... 630 A ...16 kA 1s ... 24 kV ... 1250 A ...25 kA 1s Used in many applications !
... and the SF6 switch family ! Secondary Distribution Switch-Disconnectors • Compact 3 positions indoor disconnectors: Line-Open-Earth • Suitable for metal-enclosed distribution switchgears • Earthing switch with full making capacity • SHS2: Stainless steel enclosure • SFG: Epoxy resin enclosure • Motorized operative mechanism on switch disconnectors SFG SHS2 SHS2 SFG Rated voltage ... 24 kV …24 kV Rated current ... 800 A …630 A Rated short time current ... 25 kA ... 25 kA Compact and reliable !
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit + Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Switching Devices (Disconnector & Switches) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Safe... Series(Gas Insulated Switchgear / RMU) Safelink ...12 kV, SD block unit Safering ...24 kV, SD & CB block unit Safeplus ...24 kV, SD & CB extendable Uni... Series(Air Insulated Switchgear / RMU) Uniswitch ...24 kV, market specific features Unimix ... 24 kV, market specific features Secondary Distribution Ring Main Units Evolution – more functions, small dimensions ! Flexible and compact !
Primary Distribution Added ValueABB/ OEM ABBScope of Supply Components for Primary Distribution The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit + Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Its, Surge Arrester) + Switching Devices (Disconnector & Switches) + ABB Scope of Supply Switching Components (VIs & EPs & Fuses)
Additional Features for OEMs Outdoor Products ! Test Laboratories !
OEM Outdoor Products Embedding technology for outdoor applications ! • Advanced epoxy resin material:Hydrophobic behaviour (no water films), UV resistance, high cracking resistance • Integrated current sensors • Application for outdoor vacuum recloser & sectionalizers OP1 OP2 Advanced outdoor technology ! Rated voltage : ... 38 kV Rated current : ... 1000 A Rated short circuitbreaking current : ... 16 kA
ABB PTMV Test Laboratories Independent, certified and experienced Laboratories: • High power testing lab • High-voltage testing laboratory • Mechanical testing laboratory • Material testing laboratory Why Testing at ABB • 50 years of experience • Professional planning • Expert support for your products • Workshop support during testing Get your certification !
Conclusion Partnership – the key to success ! • Complete product and systems Portfolio • Technology made for your demands • Experienced project handling from S to XXL • Global availability - close to where you are • Partnership starting from bid engineering Let´s grow together !!!