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Protev Group - Your Global Mold Solution Provider

Protev Group offers innovative mold solutions for aeronautic, automotive, and domestic industries. With technical consulting, mold services, and full project management, we ensure quality and efficiency. Contact us for a comprehensive approach to mold making and production.

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Protev Group - Your Global Mold Solution Provider

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  1. ONESTOP - • SOLUTIONPROVIDER Protev - Group Protev Int. GmbH (Deutschland) Protev Inc. (USA) Protev Int. Sdn.Bhd. (Malaysia) Experience Competence Innovation eMail: reiner.bluechel@protev.de- mobile: +49 175 6776346 / +1(915)491-1429 thomas.tucakovic@protev.de-mobile:+49 171 2724867 Protev Group,01/2013, Alle Inhalte auf dieser Website sind urheberrechtlich geschützt. Alle Rechte vorbehalten. Die Inhalte werden hier darf nicht kommerziell verwendet oder weitergegeben werden, ohne die vorherige schriftliche Genehmigung von Protev GmbH.

  2. Companystructure ThomasTucakovicManagingDevelopment ReinerBlüchelManagingDirector Herbert TucakovicManagingMoulding/Tooling OfficeUSA/Mexico ElPaso/Juarez OfficeGermanyMarktrodach OfficeAsiaMalaysia Senai Industry-specificbusinessareas Aeronautic Dealership Automotive Domestic Tool Shop - Sanichi Full Project Management Ourbusinessarea’s Technical Consulting National / International representation Tool Sales & „Take Care“ & Mould Service Center Weldingofplastic Protev Academy 1.Company structure

  3. OurCapacity.. Protev Academy MoldServiceCentre Moldrepair&modification MoldproductioninMalaysia/China/Germany1K/2K/3K/ >7-12t MoldproductionwithStandard(HASCO,Böhler, BUDERUS)worldwide ProductionPPLot, precisiontoolcomponent Weldingofplastics AdvancedMouldDesignTechnology(CadCAM,…) Research&Development Laserwelding Highglass finish MoldSurface–CaveoCoatingTechnology LaserCusingTechnology 2.OurCapacity

  4. Ourbusinessarea´s FullProjectManagement TechnicalConsulting Nat./Int.Representation • Up-front Project feasibilityanalysis • Mexico Start up • Leadingyourprojects • Interim option • Site selection • Local Sourcing • Task Force Projects • Production andprocessoptimization • Ground preparation forprocessandsystem audits • FullcompanyanalysisData • miningforproject andprocess (ISO/TS,DIN) • IMDS International MaterialDataSystem • CADproduct development(Catia) • Moldinjection constr. 2/D3/DMoldflow–analysis • IT -expertise innetworking andsystem administration • IT–WebpageanddatabasedesignCoaching –5S,PDCA,FMEA • Quality Management training, Visualmanagement indicators, etc.Productivity-30%Projects • In jection Moulding–partproduction withfullsupport fromProtev withpartner • Thorough scrutinisingofcustomer/supplierwithapartnershipagreement • Improvement andpromotion ofbusiness relationswithcustomer/supplier • Project management &planninginevery phase withinternationalsupport withpartners worldwide • Troubleshooting analysis onthecustomer‘s production floorforproblem definitionsandcontrollinginevery phase. • Agressive round theclockInternetcommunication. • North AmericanFree TradeAgreement (NAFTA)customsexpertise. • Presence inthethree mostindustrialisedcontinents. 3.Ourbusinessarea

  5. OurToolshop Tool sales & „ Take Care“ • PanelDoor Trim • Compartment Cover • Door Pocket • UnderSeat Tray • ArmRest • AirFilterCover • SplashShield • Bumper • FanBlade • UnderCover Shield • Belt Cover • Instrumental Panel • PillarTrim • Console • The originalaimofourco-operation servicesistoofferourvaluedcustomersanall-inclusivesolutionformoldmakingandproduction, throughthesourcingandintroducingreliable,fast,qualityandcost-effectivesuppliers/partnersinAsia,AmericaandEurope. • Wetakefullresponsibilityinplanningandprovidingsupportineachphaseofdevelopment, rightfromtoolingdesign,moldingteststillreleasebutalsopre-production, paintingandassemblyunderleadershipfromProtev withourpartnersworldwide • ToolProject Management –on goingtakecareservice • Non-DisclosureAgreement • MoldQuotation andcomparisonforcompleteProjectsProject takecare • inallPhasesundercontrolfromcustomerProject controlling • ToolProject controllingDFMAnalyze/Moldflow • Toolinspectionchecklist/Outgo -Income inspection • reportTrialandAcceptanceReport • forinjectionmoldsOptimization/modificationActioncontrolviaPDCAMeasuringsamplesinitialreport TopEnterprise 50Award DMS&UKAS CertifiedISO9001:2000MouldFabricationCompany 4.OurToolshop

  6. Ourbusinessarea´s Mold Service Center • Maintenance/Repairing • Repairofinjection hot-runners caused byleakage. • Complete injection moldingtool maintenance withcorresponding documentation. • Maintenanceandrestoration ofelectrical,hydraulicand pneumatic. • Polishing • Start ofpolishingofsurfaces innewmoldrecover ofdamaged surfaces (highglossareas). • Repairofcontaminated surfaces (corrosion, scratches, gas-fog etc). • Fix demoldingproblemscaused bymaterialstackoroverpack. • LaserWelding • Laser weldingon request • Texturing • VDIsurfaces repairbyradiation(granules,beads, etc). • Texturizingandgrainingarecarriedout by ourpartners. 5.Ourbusinessarea

  7. Ourbusinessarea´s WeldingofPlastics TechnicalConsultingaroundweldingplastics • heated element • weldingvibration • weldingultrasonic • weldinglaserwelding • simultaneouswelding • quasisimultaneouswelding • contour welding • maskwelding • infraredwelding • Improveandoptimizeweldingprocessof different typesofplasticweldingintroductionofnewweldingprocesses • Release procedureofweldingmachinesandweldingtools • Support forcontrollingtechnicalandfunctionalspecificationfornewweldingmachinesandweldingtools • Analysis oftheweldingprocess • Creatingtechnicaldocumentationasweldingprocess, FMEA´sforprocess, samplingprotocol, machinespecificationsandmeasurementreportsincreaseprocessliabilityandcycletimes • Reshapingofweldingtoolsandweldingmachinesbyworkingcloselywithsuppliers • Planingandperformingtrialwelding´sanalysisanddocumentationofresults sampleconstruction • construction ofprototype andsamplepartsforinternalexperimental purpose orcustomer samples • planningandperformanceofinternalandexternalsampling • supportprojectteamsanddevelopmentdepartmentforthemanufacture-orienteddesignofcomponentsbyproductionofsamples • Consultingforchangesoradjustments,forassemblyofindividualcomponentsandattachmentstothebodywork 6.Ourbusinessarea

  8. Ourbusinessarea´s Who shouldattend Benefits ProtevAcademy Tounderstandalloftheinjectionprocess, thepress, themold,materials,costing,Quality &Productdesign. InjectionMoulding • Allpeople whichareworkinginamoldinjection environment orrelated tothistechnology PurchasingManagement Skills,CostBreakdown analyzePanelSupplierManagement, Contracts, Negotiation, NewProductDevelopManagement Purchasing Skills • Allpeople whichareworkinginPurchasingorarepart oftheSupplychain Reductionofthesearchingtime:20%Reductionofthecleaningtime:25%Increasetheproductivityatleast 15% 5 S • Allpeople whowanttoimprovetheirworkplaceenvironment KAIZEN KaizenReducesbetween20%and60%ormoreofWasteinareassuchasinventory, downtimes,transportation, employeeskills,overproduction, qualityinprocesses • Allpeople whoarefacingchallengesintheirworkplaceareas Findmorethan80%oftheproblemsoneareaisfacing. Increasethedisciplineoftheteammembersin80% GembaWalk • Alloftheleaders whoneed tomaintainstandards andresults 5 - Why Reductionofanalysistimeapprox..60% Reductionofrecurrenceofthesame problemupto50% • Persons whoneed toanalyzeproblems, andusing thetool tofindtheroot cause. Todevelopaproper statementofeachproblemandhenceaproper solution 5W + 1H • Persons whoneed toanalyzeproblems, andusingthetool tofindtheroot cause andhaveafullpictureofthesituation. PDCA Minimumpossibilityofan"error, enoughtimetomakecorrectiveaction,optimumutilizationoftimeimprovedproductivity 7.Ourbusinessarea

  9. OurConsultingPhilosophy A Wewanttobeyour longtermcooperationpartner B Competentanalysisofthestartingsituation C Systematic andmethodicalactinginallprojectphases D Fastandconsistentimplementationonthebasisofcostumer-specificprojectdefinition E Transpanencyintheprojectrealizationphaseby continuousreports F Our network isavalueaddedfor our costumer G Operativeprojectwork,by handsonmentality OurExperience,CompetenceandInnovationisbasisforyoursuccess 8.OurConsultingPhilosophy

  10. WhyProtev…? • Over40yearsprofessionalcompetenceinautomobileindustry • Level of indepthworkaccordingto what youneed • Completelyautonomousteamworkingavailable. • Highlyflexible,non-bureaucraticbusinessorientedpersonnel. • Deploymentofhighlyqualifiedteamsintheareasyouneed,whenyouneedit • Multilanguageavailability • No holidays,nosicktime,no overtime,nolosttime–justproductivity. 9.WhyProtev

  11. Protevpresent&Costumersreferences Thelongtimecollaboration withourcustomers, andmanysuccessfullycompleted projectsprovideasolid foundationforfurtherprojectsuccesses 10.present&Costumersreferences

  12. Contact Contact: Reiner Blüchel & Thomas TucakovicDirector´sProtevGroup eMail: reiner.bluechel@protev.de thomas.tucakovic@protev.de Web: www.protev.de Thiscompanyprofilisintendedtoprovideaninsightintoour businessportfolio.For detailedinformationoneachtradeissues,wecanprovideyoudetaileddocumentsfor disposal. 11.Contact

  13. Thankyou,.. a reliable partners for a long-term cooperation

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