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Perm National Research Polytechnic University. Program of academic MA course (modular) MA course Area 15.04.01 “Machinery Construction” , Profile of MA course program “Energy Beam Technologies in Welding” Semestrial module : Processing of materials by high-concentrated generators.
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Perm National Research Polytechnic University Program of academic MA course (modular) MA course Area 15.04.01 “Machinery Construction”, Profile of MA course program “Energy Beam Technologies in Welding” Semestrial module : Processing of materials by high-concentrated generators Graduating department:Welding Engineering and Technology of structural Materials WWW: http://pstu.ru/title1/faculties/mtf/sptkm/ E-mail: svarka@pstu.ru
Perm National Research Polytechnic University “Processing of materials by high-concentrated generators” module presents logically completed independent part of MA course program “Energy Beam Technologies in Welding” and form necessary group of competences in accordance with graduate’s competence model in the process of mastering the range of disciplines Module includes the following disciplines: • Plasma treatment of materials; • Plasma technologies and equipment; • Energy beam technologies and equipment in welding engineering; • Theory of welding processes (parts 1 and 2); • Electron-beam processing of materials.
Perm National Research Polytechnic University Mastering of the following competences takes place in the process of module learning:
Perm National Research Polytechnic University “Plasma technologies and equipment” discipline Labour intensiveness of the discipline – 108 hours (3 cu), including: 4 h. – lectures, 27 h. – practical training classes, 73 h. – independent work, credit. The goal of the discipline is the acquisition of essential knowledge of specific features, modern condition and prospects of development of plasma welding technologies and equipment, aimed at solving professional tasks in the frames of manufacturing, research and pedagogical activity.
Perm National Research Polytechnic University The subject matter of the discipline learning are being the following objects in the field of plasma technologies and equipment: • Constricted arcs and plasma jets of low-temperature plasma. • Generators of low-temperature plasma (plasmatron) of different purpose. • Devices for plasma treatment of metals. • Processes in zone of constricted arcs and plasma jet influence on treated material. • Technological specificity of constructed arc and plasma jet utilization in the process of metals’ treatment.
Perm National Research Polytechnic University Discipline structure: Section 1. Theoretical basis of materials’ plasma treatment Section 2. Technological basis and equipment of plasma treatment of materials
Perm National Research Polytechnic University “Energy beam technologies and equipment in welding engineering” discipline Labour intensiveness of the discipline – 144 hours (4 cu.), including: 4 h. – lectures, 27 h. – practical training classes, 75 h. – independent work, examination. The goal of the discipline is to acquire knowledge about characteristic features, modern condition and prospects of developmentof energy beam welding technologies aimed at professional tasks solution in the frames of manufacturing, project designing, research and pedagogical activity.
Perm National Research Polytechnic University The subject matter of the discipline learning are being the following objects in the field of energy beam welding technologies and equipment: • Powerful welding electron beams. • Welding electron guns. • Electron-beam welding units. • Processes in the action zone of powerful concentrated electron-beam at welding. • Technological processes of electron-beam welding.
Perm National Research Polytechnic University 1 - Plasma 2 - liquid metal 3 - key hole 4 - depth of welding seam High-depth penetration Structure of the discipline: Section 1. Generation of welding electron beams Section 2. Technology and equipment of electron-beam welding
Perm National Research Polytechnic University “Theory of welding processes” discipline Labour intensiveness of the discipline: The 1st part - 144 hours (4 cu.), including: 6 h. – lectures, 27 h. – practical training classes, 107 h. – independent work, credit. The 2nd part -180 hours (5 cu.), including: 4 h. – lectures, 25 h. – Practical training classes, 109 h. – independent work, examination. The goal of the subject is the acquisition of essential knowledge of specific features, modern conditions and prospects of investigation methods’ development in the sphere of metallurgical processes at welding aimed at mastering competences initiating manufacturing, research and pedagogical activity
Perm National Research Polytechnic University The subject matter of the discipline learning are being the methods of mathematical modeling of physical-chemical processes in the welding: - dissociation of connections in welding; - parameters of vapor over alloys in conditions of fusion welding; - inter phase balance in welding bath; - solubility of gases in metals at welding; - weld joint metal alloying through the components of welding materials - diffusion processes in welding; - quantitative parameterization of structure formation in welding and relative technologies with the use of fractal approach
Perm National Research Polytechnic University direction of welding 5 1 6 2 7 3 8 4 9 particles of liquid phase germs of new phase of the subcritical size critical germs of new phase lines of interaction between structural elements Structure of the discipline: Section 1. Basic notions of thermodynamics Section 2. Application of physical-chemical calculation for modeling metallurgical processes in weld joint. Section 3. Physical-chemical techniques of examination of structural and phase composition and representative temperatures. Section 4. Application of fractals in welding metallurgy and relative technologies.
Perm National Research Polytechnic University “Plasma treatment of materials” discipline Labour intensiveness of the discipline: 218 hours (6 cu.), including: 8 h. - lectures, 38 h. – practical training classes, 130 h. – independent work, credit. The goal of the discipline is to acquire knowledge about characteristic features, modern condition and prospects of development of different techniques for materials’ plasma treatment and equipment for their realization aimed at solution of professional tasks in the frames of manufacturing, research and pedagogical activity.
Perm National Research Polytechnic University The subject matter o the discipline learning are being the following objects in the field of plasma treatment of materials: • Technology of plasma welding. • Combined technologies of plasma treatment of materials. • Technologies of plasma arc cutting of materials. • Plasma-jet hard facing and coating. • Plasma thermal treatment. • High-frequency plasma processes.
Perm National Research Polytechnic University Structure of the discipline: Section 1. Plasma arc welding of metals Section 2. Special techniques of plasma treatment of metals
Perm National Research Polytechnic University “Electron-beam processing of materials” discipline Labour intensiveness of the discipline – 108 hours (3 cu.), including: 4 h. – lectures, 20 h. – practical training classes, 82 h. – independent work, credit. The goal of the discipline is the acquisition of essential knowledge of specific features, modern condition and prospects of development of electron-beam materials processing technologies aimed at solution of professional tasks in the frames of manufacturing, research and pedagogical activity.
Perm National Research Polytechnic University The subject matter of the discipline mastering are being the following objects: • Powerful electron beams for melting, evaporation and surface processing of materials. • Processing electron-beam guns. • Electron-beam processing systems. • Processes in the zone of powerful electron beam influence on metal. • Technological processes of electron-beam materials processing.
Perm National Research Polytechnic University focus amperage Structure of the discipline Section 1. Formation of technological electron beams Section 2. Technology and equipment of electron-beam processing of materials