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Rohm and Haas Bristol Polymers

Rohm and Haas Bristol Polymers . Process Safety Systems Discussion 9/16/2008. Overview. Conference is focusing on Emergency Relief This discussion will review items/systems in place to prevent use of emergency relief and other health, safety, or environmental problems. Bristol Polymers.

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Rohm and Haas Bristol Polymers

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  1. Rohm and Haas Bristol Polymers Process Safety Systems Discussion 9/16/2008

  2. Overview • Conference is focusing on Emergency Relief • This discussion will review items/systems in place to prevent use of emergency relief and other health, safety, or environmental problems

  3. Bristol Polymers • Terminal For Acrylic Monomers • Unloading, Storage, Loading of Flammable & Hazardous Raw Materials • Solution Polymerization Reactors • Polyurethane Reactors (Isocyanates) • Packaging & Shipping

  4. Relief Systems • Thermal Expansion • Tank Breathing • Vacuum Relief • Pump Pressure • Emergency Relief (Heating/Fire) • Emergency Relief Hazardous Reaction • Mitigation of Relief Hazards

  5. Facility Safety Systems • Electrical Classification/Design • Fire Suppression • Flammable Vapor Hazards • Explosion Relief (Blow-out Panel Buildings) • Spill Control • Siting/Location of People & Equipment

  6. Process Control Systems • DCS • PLC • Local/Hardwire • Alarm • Interlocking • Level of Protection/Redundancy • Maintenance

  7. Procedures • Preparation • Start-up • Normal Operation • Shut-down • Abnormal Conditions • Emergency Shut-down • Lock & Tag/Remove Hazardous Energy • Maintenance, Calibration, & Dismantlement • Control, Accessibility, & Periodic Review

  8. Training • Operations • Maintenance • Procedure • Permitting • LOTO • Materials • Emergencies

  9. Materials • Hazards – R/T/F/Special • Environment/Control/Permitting/Reporting • Process Design • Engineering Controls • Administrative Controls • Protective Equipment • Right to Know • Industrial Hygiene/Monitoring • Medical/Records/Access

  10. Maintenance • Design Documentation • Procedure • Emergency Repair • Preventive Maintenance • Inspection – Relief/Vessel/Piping/Calib • Parts/Spares • Maintenance Excellence

  11. Design, Construction, and Operation Codes • OSHA PSM • BOCA/Fire/NFPA/NEC • Boiler Codes/Piping Codes/ANSI/ASME • Corporate Standards • EHS Management/Responsible Care • R&H COSMP, R&H MCSP • ISO 9000

  12. Management of Change • Direct Replacement • Replacement in Kind • Basic Change • Major Change • New Facilities • Personnel • Ensuring Completeness of Change

  13. Incident Response • Injury/Illness • Fire • Environmental/spill/release • Hazardous Reaction • Quality Loss • Business or Financial Loss • Reporting/Near-miss/SCCA • RCA/Corrective Action/Documentation

  14. Compliance Auditing • Internal & External • OSHA PSM • Corp EHS • Responsible Care • EPA/DEP/Permitting Authorities • ISO • Local Township, Fire, Insurance • Sarbanes-Oxley

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