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East Midlands Modular Project

East Midlands Modular Project. Final Peer Review for Constructing Excellence James Rix Construction Team Manager – South PfP Developments Ltd. The Project Team. Why this route?. 4 Sites in the Midlands Tender Prices NBH owned the sites Using NBH standard house types

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East Midlands Modular Project

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  1. East Midlands Modular Project Final Peer Review for Constructing Excellence James Rix Construction Team Manager – South PfP Developments Ltd

  2. The Project Team

  3. Why this route? • 4 Sites in the Midlands • Tender Prices • NBH owned the sites • Using NBH standard house types • Needed to progress quickly • Pilot scheme needed

  4. PROPOSED BENEFITS Construction Time • On-site period – 50% No increase in period for design development • Utilities connections on critical path

  5. PROPOSED BENEFITS Predictability • Significantly Increased + 50% • Reduction in trade interfaces • Factory culture

  6. PROPOSED BENEFITS Defects - Aims • Significantly reduced – 50% • Quality built in, not inspected out • Increased Automation • Minimal Tolerances

  7. PROPOSED BENEFITS Productivity • Significantly increased • Less reliance on weather • Increased Automation • Deskilling of Process

  8. PROPOSED BENEFITS Turnover and Profits • Opportunity to double output using the same level of resource • Opportunity to increase profit due to limitation of risk

  9. BENEFITS Capital Cost • Need not be more expensive • Varies from Region to Region • Dependent upon Volume • Superstructure more expensive + 30% • Savings in: Substructure - 25% Preliminaries - 50% Design Fees - 50% Overheads - 30%

  10. Programme

  11. Fact Sheet • 4 separate sites • Total Contract Sum £905,000 • Cost per m2 £947 • Cost per dwelling £56,500 • Construction period 34 weeks • Form of contract JCT ’98 WCD

  12. Costs Fact Sheet

  13. How the Finances Stacked Up

  14. East Midlands Total Man Hours

  15. Key Performance Indicator's • Time – 55% saving • Cost – Accurate predictability • Quality – Defects 5% higher at handover • Man hours – 36% fewer / £100k

  16. East Midlands Modular Project – Lessons Learned - Prototype

  17. East Midlands Modular Project – Lessons Learned • Time of year influential / weather protection • Early involvement of Regulatory Bodies/ Funders • Coordination of Public Utilities • Access and logistics requirements fully appraised • Completion within factory • Valuations/Communications

  18. Lesson’s Learned • All design development must be 100% complete before the units go into production in the factory.

  19. BENEFITS Defects • Quality built in, not inspected out • Increased Automation • Minimal Tolerances

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