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Impact Echo CEE 498KUC march 14, 2007. Jordan Card & Jonathan Loo. Agenda. Introduction to Impact Echo Theory Instrumentation Purpose Operation Interpretation Strengths/Weaknesses Commercial Products References. Introduction. Non-destructive test
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Impact EchoCEE 498KUCmarch 14, 2007 Jordan Card & Jonathan Loo
Agenda • Introduction to Impact Echo • Theory • Instrumentation • Purpose • Operation • Interpretation • Strengths/Weaknesses • Commercial Products • References
Introduction • Non-destructive test • Looks for flaws/imperfections in the material • Can estimate thickness to within 3% (Sansalone) • Primarily used for concrete & masonry • “Local” in scope of testing • Approx. 25 years old • Ultrasonic pulse echo (1940’s) • Ineffective (>100kHz) • Similar idea to chain dragging
Zhu, Popovics, Schubert, J of Acoust. Soc. Amer. 116 (4), 2004 Theory – Stress (Sound or pressure) waves A mechanical impact creates stress waves through a material. These (reflected)waves can be measured to gage depth of a discontinuity. Certain waves will dominate based on the location of the discontinuity. Wave velocities must be known to determine depth of flaw.
Instrumentation • Steel ball (4-15mm) impacts (2-10 m/s) the concrete, creating stress waves (<80kHz & λ=5cm-6m). • Transmitter Pulse echo • Can be spring loaded • Start from large impactor small • Transducer measures surface displacements • Placed adjacent to impactor • Measures primarily P-waves • Piezoelectric • Source: http://ciks.cbt.nist.gov/~carino/ie_Fig2.GIF
Purpose • Plain, reinforced and post-tensioned concrete • Can be used to sense: • Cracks • Delamination • Voids • Honeycombing • Debonding
Operation • Impact produces stress waves in the material; reflected waves from voids are detected by the transducer • These reflected waves set up a resonance condition having a distinctive frequency • Waveform is transformed into spectra (FFT) • Should have an idea of what to look for • Size of flaw • Operate parallel to regular occurring grooves
Interpretation Peaks are associated with a certain “characteristic frequency”, specifying a distance to the discontinuity.
Strengths and Weaknesses • Only need access to one surface • Internal flaws can be detected • Can determine depth of the internal flaws • Easily repeatable • Can construct a map of discontinuities • Data can be difficult to interpret; especially on thick plates or on layered materials (overlays, soil) • R-waves (clipping) • Layered- needs special attention • Small voids can be missed • limited by size of wavelength • Attenuation (esp. short wave) • Complicated geometries poses difficulties • Flaws beneath sensed flaw must be evaluated from the opposite side • Flaw detection length constraints: • Lmin = d/4, L>d/3 • Requires adequate frequency resolution
Equipment Basic Test Set Up Portable Impact Echo (PIES) Test Set Up Source: www.impact-echo.com
Transducers Cylindrical Transducer Pistol Grip Transducer Dual-Head Transducer Source: www.impact-echo.com
Use of Each Transducer • Cylindrical – For testing in narrow and confined spaces • Pistol Grip – is easier to use and well suited to flat surfaces. • Dual Head – Used for independent measurements of wave speed which can be used to determine depth and thickness
ASTM C 1383 Procedures Two-step procedure for measuring plate thickness: Procedure A is used to determine the P-wave speed and Procedure B is used to determine the thickness frequency. Source: http://www.fire.nist.gov/bfrlpubs/build01/PDF/b01005.pdf
Suppliers and Costs Impact Echo Instruments www.impact-echo.com System “A” - $12,500 System “B” - $11,500 System “C” - $9,500 Olson Instruments www.olsoninstruments.com IE 1 - $5,000 IE 2 - $10,000 IE T - $13,000 Qualitest USA www.WorldofTest.com PIES System - $16,995
Test Standards • ASTM Standard C1383-98a for measuring the p-wave speed and thickness of concrete plates using the impact echo method • ACI 228.2R-98 Nondestructive Test Methods for Evaluation of Concrete Structures
References • www.impact-echo.com • www.WorldofTest.com • www.olsoninstruments.com • http://ciks.cbt.nist.gov/~carino/ieprin.html • http://www.fire.nist.gov/bfrlpubs/build01/PDF/b01005.pdf • M. Sansalone and W. Streett, Impact-Echo: Nondestructive Evaluation of Concrete and Masonry, 1997.