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Designing a universal adaptor connecting femoral nail to knee prosthesis for efficient surgery in periprosthetic femoral fractures. Using titanium and cobalt chrome biomaterials.
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Orthopedic AdaptorOral Presentation #3 • Kate Huddleston • Anna Duloy • Alexander Byall • Ashley Goodnight
Schematic of Knee with Prosthesis (pre-periprosthetic Fracture)
Project Definition • To design an adaptor that will connect the nail inserted into the shaft of the femur to the knee prosthesis, in the event that a periprosthetic femoral fracture has occurred
List of Constraints • Hold the nail 5 degrees relative to the prosthetic joint • Universal • Maintain rigid structure • Irremovable knee prosthesis • Compatible with both right and left knee
Project Background • Periprosthetic femoral fractures • These fractures occur: • when femur weakens during surgery • in patients with osteoporosis and rheumatoid arthritis • No current method to attach nail and prosthesis
Importance • 300,000 total knee replacements per year. Of these there are 4,650 cases of periprosthetic femoral fractures (Incidence rate 0.6%-2.5%) • Target population: average age of patient is about 68, but range lies anywhere from 42-92
Cost • Cost of periprosthetic femoral fracture repair: • $30,000 (physician, hospital stay, radiology) • Cost of adaptor: • Unknown at this point • Material decided, but specifications undecided
Attachment Mechanism • Brainstorm on pros and cons of each • Practicality of design • Ease of use • Twist and lock was a possible mechanism:
Adaptor Advantages • Significantly quicker procedure • 2 pins versus 4 • Less surgical dissection • Less blood loss • Better way to maintain alignment between femur and prosthetic knee
Biomaterials • Factors to consider: • Compatibility with nail (same material) and prosthetic material • Oxidation reactions, Galvanic corrosion • Strength • Expense • Availability • Chosen Material: • titanium (Grade 5 or 6-4) - nail and adaptor • cobalt chrome - knee
Current Status • Weekly meetings in Med Center Orthopedics Lab with Advisors • Attachment Mechanism • Details (dimensions) • Schematic • Specifications • Contacted Johnson & Johnson • Ordered retrograde femoral nail
Future Work • Work out details of chosen design • Draw design on CAD • Determine Stresses • Work on installation procedures • Continue meeting with advisors
Acknowledgements • We would like to thank the following people for their help: • Dr. Limbird • Jeff Gordon • Sue Larson • Mike Bailey • Dr. King
References • http://www.emedicine.com/orthoped/topic254.htm • http://www.orthoteers.co.uk/Nrujp~ij33lm/Orthtkrperiprosthfrac.htm • http://www.eng.hull.ac.uk/research/medical/fracture_plate_intro.htm