Control the Fluid Dispensing and Coating Process with These Three Things

1. Control the Fluid Dispensing and Coating Process with These Three Things The goal of manufacturing unit, be it in medical device industry or electronics, is to produce every product exactly the same way, without any compromise on quality. Different parts of a product are designed, manufactured, coated and then attached together to produce the final product. The aim of the manufacturing and assembly process is to produce high quality products. If there is a variation in the products, it is caused by a problem in the process or equipment used to manufacture. Variability in product output means that the manufacturing process is out of control. Controlling the manufacturing process limits the variation in the output. Most manufacturing units require two essential things to assemble the final product: a fluid dispenser for adhesives and other liquids and a spray coating system. To avoid variation in output, you can control fluid dispensing process and spray coating system by following these three steps: Use air-free automatic fluid dispenser: Unlike pneumatic system that requires trial and error adjustments for dispensing accurate amount of liquid, automatic air-free dispensers contain different dispensing valves for accurate liquid displacement, without any headaches of bubble formation. Automatic fluid dispensers automatically determine the viscosity of the fluid, volume to dispense and the dispense rate to perform accurate, thereby delivering prescribed amounts of material consistently without any error. Use spray coating system with programmable function: A programmable spray coating system will help you perform intricate patterns needed for a good coating process. Such systems also help you access most of the areas of the product while applying the coat. Automated spray coating systems feature spray valve that can deliver an even coated area. Use analytical scale with these systems: The amount of spray that should be coated on the product the amount of fluid to be dispensed need to be determined during the manufacturing and assembly processes. It can be a time consuming step, so if you include an analytical scale with both fluid dispenser and spray coating system, then you will be able to electronically record the experimental amounts. How you control the fluid dispensing and costing process can impact the success of your products. It all starts with buying the right fluid dispenser, dispensing valves, spray coating system and other manufacturing equipment from the best manufacturer in Malaysia or your native country. Evaluate your organization’s needs before you purchase all these equipment from the manufacturer to ensure the best results.