1 / 33

Genius at work, Plaese Come In!

Introducing the LaserGenius Fiber Laser, a highly profitable machine for thin-medium gauges. Learn about its benefits, options, and how it's made. Available in two sizes, it offers a full range of solutions for automation.

theodorev
Download Presentation

Genius at work, Plaese Come In!

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Genius at work, Plaese Come In! November 2015

  2. Highly profitablefor thin-medium gauges What’s new Benefits Data sheet How it’s made Options Sizes

  3. A new fiber laser – WHY • To meet market requirements for high power fiber lasers around the main values perceived by customers: • Productivity • Accuracy • Process reliability

  4. A new fiber laser - HOW Thelatest developments in 2D fiber in order to: • Increase Productivity for cycle time reduction up to 20% • Increase Accuracy with respect to traditional servo drive motion • Increase Process reliability: even more powerful NIGHT Cut Suite • Full compatibility with Server line: from stand-alone machine to the system for the whole working process, above all in case of 24/7 non-stop production

  5. LASER GENIUS fiber LaserGenius is designed around key innovation applications of: • TechSuites tailored on each application • Carbon fiber carriage • Synthetic granite frame • Linear motors in the main axes • Introduction of 6000 W fiber laser • Proprietary hardware and software for laser process control

  6. Benefits High dynamic linear motors increase productivity compared with conventional drives systems PRODUCTIVE Low operating costs thanks to high energy efficiency and reduced maintenance. Precise and repeatable in cutting and laser head positioning PROFITABLE ACCURATE Available in two sizes, 1530 and 2040. Suitable for any production need, offering a full range of solutions for automation MODULAR Single focusing lens system with automatic nozzle changer. Easy to use programming software and Prima Power operator interface. USER FRIENDLY

  7. Technical Data

  8. Cutting performance Maximumcutting thickness in mm (best application area is represented in full colour)

  9. How it’s made – The machine (1) Fiber Laser From 2 to 6 kW Fumes Exhauster Automatic pallet exchanger Speed according to weight Chiller for motors and optics Chiller for Laser CNC User-friendly, 17” LCD screen, trackball Table Drawers or optional scrap collector Fixed to the floor No foundation Working area 1500x3000 mm 2000x4000 mm New X-carriage Laser Head Designed for fiber cutting Flexible and reliable

  10. How it’s made – The machine (2) • CARBON FIBER main carriage • Weight reduction -40% • Stiffness increase +20% • Naked design • SYNTHETIC GRANITE frame • Excellent vibrations damping • Accuracy of the process • High thermal stability • High repeatability of cutting results • LINEAR MOTORS on X and Y axis: • Higher acceleration, higher stiffness, higher accuracy with respect toconventional motors • Bosch linear guides with integrated position transducer • high stiffness • completely sealed • low encumbrance • X plate design entirely made in ALUMINUM CAST: • Lower weight and increased stiffness

  11. How it’s made – The machine (3) Automatic lubrication system Filters unit for cutting gases Air filters unit Pneumatic panel • New hydraulic panel • motor cooling • optics cooling Conditioner for electric panel cooling

  12. How it’s made – The head (1) SIPS Safe Impact Protection System Collimator LPM process sensor, for piercing and cutting monitoring (option) F-axis high dynamics focal axis, 35 mm stroke Lens drawer with quick alignment system (OPC) Wide range of nozzles with automatic tip changer (option) Protection glass drawer for easy inspection

  13. How it’s made – The head (2) The F-axis is an NC-axis which automatically adjusts the lens position to set the correct focus according to material and thickness of the piece to be cut: • Cutting and piercing of different materials and thickness without manual adjustment of the focal position, automatically set according to a data base • Accurate control of the cutting process in the whole work area

  14. How it’s made – The head (3) SIPS (“Safe Impact Protection System”) In case of impact, the head disengages to avoid damages caused by crashes. Reference pins and magnets allow a quick and accurate repositioning of the head. Magnets Pins • NO CRASH–RELATED MACHINE DOWNTIME • ELIMINATION OF EXPENSIVE REPAIR ON THE HEAD

  15. How it’s made – The cabin Sliding roof Service door Operator door Service accesses and Operator door • New design • Easy to install • Wide operator door on CNC side with large windows • Automatic door for pallet exchange on left side • Partially opening roof and service door for maintenance pourposes

  16. How it’s made – The cabin Sliding roof Service door Operator door • New design • Easy to install • Wide operator door on CNC side with large windows • Automatic door for pallet exchange on left side • Partially opening roof and service door for maintenance pourposes

  17. How it’s made – The working table • Table equipped with pallet for supporting 2D workpieces (sizes 1530 and 2040) • Trays for collecting scraps, on wheels for easy handling. • Divided into sectors with separate suction, allowing the optimization of the fumes exhausting in the area where the process takes place. Pallet on L/U station Dragging device Pallet on working table Elevator Trays • The automatic pallet exchanger consists of an additional loading/unloading station with a second pallet, mounted on an elevator. The pallet with the worked sheet metal is exchanged with the pallet with the rough sheet metal. • The speed of the pallet automatically adapts to the weight of the transported sheet. Great cycle time savings on thin sheets.

  18. How it’s made – The laser The machine can be equipped with Ytterbium fiber laser from 2 to 6 kW to cut a wide range of materials in combination with extremely low operating costs. • Entirely solid-state, fiber-to-fiber design • Highly reliable, performing, robust • Over 30% wall-plug efficiency • Low maintenance operation • Long diode life • No mirrors or optics • High beam quality • Compact design

  19. How it’s made – The CNC (1) PRIMA POWER CNC General features • External console interface based on web technology • Numerical control, integrated with the machine, based on standard PC • 17" LCD touch screen and trackball • HMI with graphical tools • Automatic and manual Restart advanced function • Editing, preview and tracing functions • Complete integration with laser generator • Fiber optic full-connected digital servo drives

  20. How it’s made – The CNC (2) PRIMA POWER CNC Programming • Programming in ISO G-Code • Compatible with all previous versions for all PRIMA POWER machines • FLY and LOOK-AHEAD functions for dynamic trajectories optimization • OPC function for lens centering diagnostics • Automatic referencing system to quickly adjust the program to the real position of the sheet in the machine: the measurement assures no metal sheets scratching • Possibility to create, execute and modify job lists for unmanned operation thanks to CELL MANAGER software • With Technology on board (TOB), cutting parameters can be simply managed on CNC

  21. How it’s made – The CNC (3) PRIMA POWER CNC Communication • Online USE, PROGRAMMING and MAINTENANCE MANUAL and intuitive diagnostics • TELESERVICE connection to PRIMA POWER Customer Service (free of charge in the warranty period) • Capability to send e-mail messages when maintenance intervals are elapsed or in case of machine failures (optional)

  22. How it’s made – TOB TECHONOLOGY ON BOARD (TOB) Technology within a click’s reach • Parameters can be simply changed directly on machine CNC • A single cutting program for all materials, thicknesses and machines • Official PRIMA POWER and customizable tables available • Possibility of synchronization of CNC and CAD/CAM tables

  23. How it’s made – OPC OPTICAL PRECISION CONTROL (OPC) REAL CUT FIGURE (MISALIGNED BEAM) The system allows a quick, simple and accurate beam–tip alignment THEORETICAL FIGURE • The machine cut a reference figure • The tip touches the edges of the figure • The system calculates the difference between the beam theoretical position (perfectly aligned to the tip centre) and the real one • The instructions for the operator appear on The CNC screen • The operator turns the alignment screws to correct the beam position INSTRUCTIONS THEORETICAL POSITION REAL POSITION (MISALIGNED BEAM)

  24. How it’s made – sheet position detection SHEET METAL POSITION DETECTION The measuring softwareallows taking highly accurate (< +/- 0.1mm) references on the sheet metal thanks to the capacitive sensor. If the sheet position is different from the theoretical one, the part program must be adapted to the real position. Thanks to this software, by measuring 3 points on the sheet, the values for the roto-translation of the part-program are automatically calculated. 3rd point  angle between sheet and X axis 2nd point Theoretical origin Theoretical position 1st point Real origin

  25. TECH SUITES: Productivity & Reliability • SMART Cut • No.Piercing • Smart Moves • Grid Cut Benefit: up to 30% cycle time reduction Applicability: up to 5 mm, high pressure cutting • Max Cut • Quick Piercing • Nitrogen Piercing • Hi.Piercing Benefit: up to 40% cycle time reduction Applicability:from 6 to 25 mm, for oxygen assisted processes. • NIGHT Cut • LPM • Piercing done • Plasma Monitoring • Tip-Touch Restart • MicroJoint and MicroWelding • E-mail dispatching • Automatic Switch On & Off Benefit: full control during unattended operations Applicability:any material including Aluminum, Stainless Steel and Brass New Version

  26. SMART Cut Want to boost productivity? SMART Cut drastically reduces cycle times thanks to an intelligent management of the head movements (e.g. “on-the-fly” piercing, no pre-hole, prompt movements from one profile to the next, grid cutting) SMART Cut is suitable for thickness up to 5 mm, high pressure cutting. Cycle time reduction: up to 30% Watch SMART Cut in action Elevators_SS2mm MechanicIndustry_SS4mm Furniture_MS3mm FoodIndustry_ALM1mm Automation_AL4mm Cycle time -31% Cycle time -33% Cycle time -21% Cycle time -30% Cycle time -15%

  27. MAX Cut Want to cut thick material faster? With MAX Cut piercing times are cut down up to 90%. MAX Cut is suitable for thicknesses from 6 to 25 mm, for oxygen assisted processes. Cycle time reduction: up to 40% Electromechanics_SS8mm Watch MAX Cut in action Cycle time -11%

  28. NIGHT Cut Want to have full control during unattended operations? NIGHT Cut increses machine uptime during unattended operations thanks to several automatic devices and functions for process control and monitoring. NIGHT Cut is suitable for any material and thickness when intensive production requires night shifts without operator intervention on the machine. Watch NIGHT Cut in action RoadTransport_MS15mm Sample_SS8mm Agricultural_SS6mm Piercing Done –20% Plasma

  29. PIERCING DONE:Productivity & Reliability • Piercing Done is a process sensor feature able to recognize the piercing status and let the cutting process start immediately when the piercing has been finished (“Piercing Done”). • Applicability: • It is available in association with all the different piercing type • It is available for all materials (including materials pierced with Nitrogen technology) • It has enhanced performance starting from 5 mm • It is available for 4, 5 and 6 kW fiber laser • Comparing Piercing Done with traditional Piercing: • It has been made considering different piercing technology and different materials • Comparison has been made considering 10 mm thickness • Piercing time reduction around 30% for all technology Standard Technology New Version

  30. Options – Automatic tip changer AUTOMATIC TIP CHANGER The Automatic Tip Changer allows the correct nozzle to be used during different materials processing. The tips, contained into the storage, can be changed in two different ways: • Under the operator control (Manual Mode); • Under the system control: e.g. when an excessive wear, or the technology require a different nozzle (Automatic Mode). Nozzles Storage

  31. AND 2040 size? • Yes, we’ve got it!

  32. Technical Data

  33. Main difference – X carriage Laser Genius guarantees same technical solutions for both sizes. Table, Cabin and frame are designed and realized with the same principels in both machines. Only exception is the carriage: an ALLUMINUM one, fully developed to enhance the benefits for customer, is dedicated to the 2 by 4 format. Laser Genius fiber 2040 assures the lowest cost per parts into the whole range of application it is dedicated for, meeting high dynamic feature with a lower initial investment. • Each size has a dedicated carriage to improve weight and stiffness: • Carbon fiber for 1530 size • Aluminum cast for 2040 size Laser Genius fiber 1530 Laser Genius fiber 2040

More Related