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Overview of Hydraulic Fracturing May 31,2013. USDOL/OSHA Ronald Williams – Compliance Assistance Specialist 3300 Vickery Rd. North Syracuse, NY 13212 315-451-0808 ext. 3002. Art Dube, Area Director Gordon DeLeys, CAS Buffalo Area Office 130 S. Elmwood Avenue, Suite 500
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Overview of Hydraulic FracturingMay 31,2013 USDOL/OSHA Ronald Williams – Compliance Assistance Specialist 3300 Vickery Rd. North Syracuse, NY 13212 315-451-0808 ext. 3002
Art Dube, Area Director Gordon DeLeys, CAS Buffalo Area Office 130 S. Elmwood Avenue, Suite 500 Buffalo, NY 14202 (716) 551-3053 x244 Kim Castillon, Area Director Albany Area Office 401 New Karner Road, Suite 300 Albany, NY 12205 (518) 464-4338 Diana Cortez, Area Director Tom McCarthy, CAS Tarrytown Area Office 660 White Plains Road Tarrytown, NY 10591 (914) 524-7510 Chris Adams, Area Director Ron Williams, CAS Syracuse Area OSHA Office 3300 Vickery Road N. Syracuse, NY 13212 (315) 451-0808 x3002 Tony Ciuffo, Area Director Long Island Area Office 1400 Old Country Road Suite 208 Westbury, NY 11590 (516) 334-3344 Kay Gee, Area Director John Frowd, CAS Manhattan Area Office 201 Varick Street, Room 908 New York, NY 10014 (212) 620-3200
Introduction • What is hydraulic fracturing? • OSHA’s perspective • OSHA’s actions • Safety concerns • Health concerns and hydraulic fracturing fluid
Hydraulic Fracturing Picture from Plan to Study the Potential Impacts of Hydraulic Fracturing on Drinking Water Resources, EPA 2011
Top Side Water Storage Tanks Chemical unit Sand Trailer Blender Frac Control Van Pumper Units Well head
Hydraulic Fracturing is one in many upstream operations in an industry with a high fatality rate (2006-2010) Rate per 100,000 Workers Source: Private Sector Fatality Rates- Bureau of Labor Statistics Census of Fatal Occupational injuries (CFOI) O&G Fatality Rates - OSHA calculated using CFOI fatality counts and employment data from the BLS Quarterly Census of employment and Wages.
Are HF Workers at Greater Risk of Occupational Injury? Possible risks for consideration • Increased Time On Site • Increased Potential for Injury • Longer hours/fatigue? • Materials Transport • Increased Risk of MVAs Are HF Workers at Greater Risk of Occupational Illness? • Silica • Diesel • Chemicals • Increased Time On Site • Increased Exposure to Chemicals • Increased Exposure to Heat
OSHA is including HF into existing O&G activities to assess any new risks • Local Emphasis Programs on Oil and Gas • HF is part of the Oil and Gas field • HF inspections are occurring • Better understand hazards • gathering inspection information • working with partners (e.g. NIOSH)
Hydraulic Fracturing Safety Hazards • Well Location/Pad Drilling • High Pressure • Loud Equipment • Silica Exposure • Permit-Required Confined Space • Walking/Working Surfaces • Fall Protection • Control of Hazardous Energy (LOTO) • Personal Protective Equipment (PPE) • Pre-Job Meeting • Flammable Gases and Vapors
Well Location Water Storage Tanks Chemical unit Sand Trailer Blender Frac Control Van Pumper Units Well head
Multiple or Pad Location Wireline Perforation truck Manifold Trailer Truck mounted crane Well heads Wireline Logging Unit
High Pressure Hazards (cont’d) Chokers Chokers
Blender Manifold Trailer
Triplex Pumper Quintuplex Pumper
Proppant Use Silica Exposure (discussed later) Sand Conveyor Field Sand Storage Trailer (aka Sand Hog) Sand Conveyor
Permit-Required Confined Space (PRCS) Portable Frac Tank Waste Water Pit Cellar
Other Examples of PRCS Sand Dump Truck Field Sand Storage Trailer
Chemical Unit Acid transport truck
Fall Protection
Flammable Gases and Vapors
Hydraulic Fracturing Health Hazards • Background • Water • Base Fluids • Silica • Chemicals • Potential Hazards & Solutions
Background • Chemicals typically make up just 0.5 and 2.0% of the total volume of the fracturing fluid. When millions of gallons of water are being used, however, the amount of chemicals per fracking operation is very large. For example, a four million gallon fracturing operation would use from 80 to 330 tons of chemicals. • Fracture fluids may be based on either acid, gel, water, or oil • Most fracturing work is water based
Background (cont’d) • Toxic chemicals exist in frack fluids • Top health effects include: skin, eye, respiratory, & gastrointestinaleffects, and brain and nervous system effects • “NORM” in relatively small quantities of radium, radon and uranium NORM: Naturally Occurring Radioactive Material
Background (cont’d) • Myth: Flow back and Produced Water pose a real risk to employees • Fact: The chemicals used in fracking pose the highest risk when in bulk, concentrated form • There is a X to X ratio of water to chemicals • Health • Proper PPE • Portable Eyewash/Shower • Training
Water Water is the driving fluid used in the hydraulic fracturing process Depending upon the characteristics of the well and the rock being fractured a few million gallons of water can be required to complete a hydraulic fracturing job
Water and Sand: 99.51% • This water can be fresh water or recycled water • Sand is the proppant • Silicosis • Alternatives are often available (e.g. ceramics)
OSHA/NIOSH Hazard Alert • Summarizes some preliminary data on silica exposure • Critical for raising awareness about this hazard
Exposure data and operations where over exposures can occur • 47% samples collected exceeded OSHA’s PEL • 79% samples collected exceeded NIOSH REL • Control measures (engineering and respirators) • Assistance/Services/Tools
Controls for Silica Exposure • Use local exhaust ventilation • Enclose points where dust is released • Reduce drop on sand transfers • Replace transfer belts with screws • Use water for dust control • Limit worker exposure, rotations NIOSH designed control
Many Types of Fluids • Water • Friction reducers • Corrosion inhibitors • Clay stabilizers • Acids • Gelling agents • Oil
The following table shows an example of what hydraulic fracturing fluid contains: Note that this is an example of what may be used in hydraulic fracturing operations.
The following table shows an example of what hydraulic fracturing fluid contains: Note that this is an example of what may be used in hydraulic fracturing operations.
Potential Health Hazards Ignition and respiratory hazards Potential ignition of flammable or combustible carrier or base fluids Chemical hazards (such as, silica, toxics, asphyxiants) Radiation associated with radioactive tracer materials
Possible Solutions Wear proper respirators Provide bonding and grounding for blending, pumping, and sand transfer equipment Use hose covers/shielding for transfer or suction lines containing flammable liquids Prevent contamination and exercise proper personal hygiene
Summary Steps to Safety and Health Site Preparation Traditional Safety Hazards traditionally found in oil and gas are present Management of Fluids and Proppants Controls, Safe Work Practices and PPE HazCom Monitoring and Measurement Equipment Emergency Response Procedures
Industry Reference and OSHA Info • Most widely used industry consensus standards include: • American Petroleum Institute (API) • RP 54 Oil and Gas Well Drilling and Servicing Operations • International Association of Drilling Contractors (IADC) • Safety on the Rig • Accident Prevention Reference Guide • American Society for Testing and Materials (ASTM) • 2733 Standard Specification for FR rainwear • National Fire Protection Association (NFPA) • 2113 Selection, Care, Use, and Maintenance of FR garments • OSHA Website • Oil and Gas Well Drilling and Servicing eTool • Stimulation • Wireline Operations • Well Logging • Perforating