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IAM GmbH

IAM GmbH. „Your reliable welding business partner worldwide“. Contents I. UP – Welding Powder -> KJF 210, KJF 231, KJF 610, KJF 620, KJF 915 etc. II. Welding Wire A: Cored wire B: Sinter belt C: Flux cored wire D: Special developments

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IAM GmbH

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  1. IAM GmbH „Your reliable welding business partner worldwide“

  2. Contents I. UP – Welding Powder -> KJF 210, KJF 231, KJF 610, KJF 620, KJF 915 etc. II. Welding Wire A: Cored wire B: Sinter belt C: Flux cored wire D: Special developments E: UP – Welding Wire KJS 110, KJS 125, KJS 308L etc. F: Solid Wire SG 1, SG 2 & SG 3 G: TIG Rods Packaging for the Products F + G Imprint

  3. I. UP – Welding Powder • Since 10 Years we sell our welding powder (UP) for joint welding and deposition welding. • Your advantages: • - Delivery: from stock • - Better quality (demonstrably) • Labeling according to your wishes • Better prices than the big companies (ESAB, Oerlikon or Lincoln) • Also we send you, in advance a free offer or free samples of our products. Please tell us your quanitity, so that we can make a competitive offer for you. • For further questions, do not hesitate to contact us. • We will help you as good as we can.

  4. UP-Welding Powder KJF 210 KJF 210 is a Calcium Silicate-Manganese Silicate agglomerated flux with excellent slag detachability and smooth weld bead, suitable for welding on structural steel, pressure vessels and water supply pipes. Feasible for welding on a little rusty or oily plates applicable to twin and multi wire welding and well suited in high speed welding especially for spiral water pipe mills. KJF 210 is almost equivalent to the following fluxes: LINCOLN WELD 761 ; ESAB OK 10.80

  5. KJF 210 – Data Sheet Technical Specifications:

  6. UP-Welding Powder KJF 231 KJF 231 is Calcium Silicate Alloy (Mo & Ni) Agglomerated Flux suitable for cladding and hardfacing continuous casting rollers using strip electrodes (430, 420) so that the combination leaves an alloy deposit of 1% Mo and 4% Ni with excellent detachability even in high temperature. KJF 231 is almost equivalent to the following fluxes: ESAB OK 10.07 ; SOUDO Metall RT 152

  7. KJF 231 – Data Sheet

  8. UP-Welding Powder KJF 232 KJF 232 is a Calcium Silicate Agglomerated Flux suitable for cladding continuous casting and pinch rollers using strip electrode (420). Excellent detachability even in high temperature is considered as an advantage. KJF 232 is almost equivalent to the following flux: SOUDO Metall RT 155

  9. KJF 232 – Data Sheet Technical Specifications:

  10. UP-Welding Powder KJF 510 KJF 510 is an Aluminate Rutile agglomerated flux. It has very good weld bead and easy slag detachability suitable for thin plates with high speed welding. It can be used for single and twin wire welding diameter 1,6 or 2,4 mm, most appropriate for welding on structural steel, normal tanks, fillet welds and welding on radar oily & rusty plates. It meets the approval of GL & BV Institutes. KJF 510 is almost equivalent to the following fluxes: Lincoln WELD 782 ; ESAB OK 10.81

  11. KJF 510 - Datenblatt Technical Specifications:

  12. UP-Welding Powder KJF 610 KJF 610 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. It has the ability for twin and tandem welding and designed for the multi-pass butt welding of mild, medium and high tensile steels and as well as low alloyed steels, with impact strength down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. This flux is especially for welding high tensile steels, shipbuilding, pressure vessels, water pipes, structural steel joints and fine grain steels. It meets the approval of GL & BV Institutes. KJF 610 is almost equivalent to the follwing fluxes: Lincoln P230 ; ESAB OK 10.71

  13. KJF 610 – Data Sheet Technical Specifications:

  14. UP-Welding Powder KJF 611 KJF 611 is an Aluminate Basic Agglomerated Flux with an excellent detachability even in high temperature suitable for two wire and tandem welding highly resistant to crack with low consumption and resistance to moisture absorption leads to the low hydrogen in weld metal. KJF 611 is almost equivalent to the following flux: Lincoln WELD 860 ; Oerlikon OP 123

  15. KJF 611 – Data Sheet Technical Specifications:

  16. UP-Welding Powder KJF 612 KJF 612 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. Designed for longitudinal welded pipe lines with multiple wire systems to X70 grade. Due to the metallurgical design, the flux does not produce hard spots in pipe welding applications. The flux is preferrred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. KJF 612 is almost equivalent to the following fluxes: Lincoln WELD 995N ; ESAB OK 10.73

  17. KJF 612 – Data Sheet Technical Specifications:

  18. UP-Welding Powder KJF 613 KJF 613 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. This flux designed for the multi run butt welding of mild, medium and high tensilesteels with good impact toughness down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal and homogeneous weld bead without under cut to X80 grade.

  19. KJF 613 – Data Sheet Technical Specifications:

  20. UP-Welding Powder KJF 614 KJF 614 is an Aluminate Agglomerated Flux suitable for thick longitudinal oil and gas pipes up to X80 grade especially for sour gas having outstanding properties in combination with TB content wire in four wires welding. The flux has excellent slag detachability even in high temperature with homogenous weld bead without undercut. KJF 614 is almost equivalent to the following flux: LINCOLN WELD 998N

  21. KJF 614 – Data Sheet Technical Specifications

  22. UP-Welding Powder KJF 620 KJF 620 is an Aluminate Basic Agglomerated Flux. Having clean weld bead and easy slag detachability for thin plates of normal speed both flat and fillet welding however the slag detachability looks slightly difficult for thick plates with speed welding of lower than 40cm/min, thus for thick plates of more than 20mm KJF 625 is recommended. KJF 620 flux meets appropriate mechanical properties and impact strength at 0°C and is suitable for welding on structural steel and metal construction. KJF 620 is almost equivalent to the following flux: ESAB OK Flux 10.83

  23. KJF 620 – Data Sheet Technical Specifications

  24. UP-Welding Powder KJF 910 KJF 910 is a Fluoride Basic Agglomerated Flux, suitable for welding high resistance low alloy steels (A516Gr, X70, E36, A36) shipbuilding, offshore, heat exchangers, boilers. Having proper mechanical and metallurgical properteis and it suits multi pass joints with regular weld bead. It meets the approval of GL & BV Institutes. KJF 910 is almost equivalent to the following fluxes: LINCOLN WELD 8500 ; ESAB OK 10.61

  25. KJF 910 – Data Sheet Technical Specifications

  26. UP-Welding Powder KJF 915 KJF 915 is a fluoride basic agglomerated flux, suitable for cladding on heat resistance, ferritic & martensitic stainless steels. The weld metal is completely neutral and content of Carbon, Silicium and Manganese, on multi – pass welding is constant. Very low Hydrogen content in weld metal. Easy slag detachability even in high temperatures, it can be also used conveniently in cladding and surfacing with flux cored wire (FIFO Method) especially in oscillation welding. KJF 915 is almost equivalent to the following flux: SOUDO METAL RECORD SR ; ESAB OK Flux 10.61

  27. KJF 915 – Data Sheet

  28. UP-Welding Powder KJF 920 KJF 920 is a fluoride basic agglomerated flux, suitable for surfacing and cladding especially with flux cored wire (FIFO method). Appropriate for stringer bid welding due to ist higher melting point compared with KJF 915. Ideal for train wheel rebuild and cladding, as well as welding the medium carbon high alloy superior hardness steels. Easy slag detachability even in high temperatures with smooth and it has an excellent surface finish. Very low Hydrogen content in weld metal. KJF 920 is almost equivalent to the following fluxes: ESAB OK 10.61 & 10.62

  29. KJF 920 – Data Sheet

  30. UP-Welding Powder KJF 921 KJF 921 is a fluoride basic agglomerated flux with excellent slag detachability even in high temperatures and can be used for welding austenitic stainless stell types: 316L, 308L, 347 and very low Hydrogen content in weld metal. It is also extensively used in stainless steel butt welding. KJF 921 is almost equivalent to the following flux: ESAB OK 10.93

  31. KJF 921 – Data Sheet

  32. UP-Welding Powder KJF 933 KJF 933 is a fluoride basic agglomerated flux suitable for cladding and surfacing using carbon steel Flux Cored Wire increasing C and Cr to the welded point to enhance the hardness leaving weld metal with appropriate harness without any crack. The flux has an excellent detachability even in high temperature with smooth and homogenous weld bead and low hydrogen content in weld metal.

  33. KJF 933 – Data Sheet

  34. II. Welding Wire Since 10 years we sell with our business partners Corodur Verschleißschutz Thale and Kavosh Joosh Company various arts of Welding Wire. Our range of welding wire is the follow: Cored Wire, Sinter Belt, Flux Cored Wire, Welding Wire (UP), Solid Wire (SG 1 – SG 3) and TIG Rods. Also we offer various special developments (on request). Your advantages: - Delivery: from stock - Better quality (demonstrably) - Labeling according to your wishes - Better prices than the big companies (ESAB, Oerlikon or Lincoln) Also we send you, in advance a free offer of our products. Please tell us your quanitity, so that we can make a competitive offer for you. For further questions, do not hesitate to contact us. We will help you as good as we can.

  35. A: Cored wire We manufacture our cored wire as fold wire with diameters ranging from 1.2 mm to 4.0 mm for the gasless of open-arc welding, MIG welding and submerged arc welding. Depending on the type of alloy and welding this welding process will be offered with slag control as with metal powder characteristics. Overview of the various Cored Wires: - Cold solidified austenitic hardfacing alloys - Impact resistant hardfacing alloys, tool steel alloys - High abrasion resistant hardfacing alloys - Nickel-based alloys, cobalt based alloys - Chromium-nickel alloys for corrosion resistant claddings - Alloys for cast iron cold welding - Special alloys with tungsten carbides - MSG-copper based solder wires Additional we offer: - Rapid and low-cost manufacturing - also lots of patterns - Development and optimization of alloys for cladding - Develop proposals for wear problems - Materials Characterization

  36. Cored Wire – a little overview of our range Additional Products you will get on request!!!

  37. B. Sinter belt • As good alternative for Solid Strip Electrodes we sell Sinter belt. Our sinter belt have prove in the international market since many years. A big advantage from our sinter belt are the low production costs and the good availability (also for a small quantity). The production of the sintered tapes are, after the arithmetic determination of the target analysis, by mixing the different powder components. By means of a rolling mill, the Powder mixture is then a green tape which is compressed and rolled into a coil. Then this raw strip is passed through a sintering furnace, in which a reducing atmosphere is sintered to form a stable, flexible band. Finally, in a cutting machine, the tape at the edges trimmed, brushed and cut to the appropriate width. • Advantages of the Sinter belt: • - High deposition rates in UP and RES methods • - Width alloy diversity is possible • - Adjustments to customer specifications • - Cost-effective production even in small quantities • - Late Availability • Precise alloy setting • We can offer: • - Sinter belt for UP and RES deposition welding (width 30 & 60 mm) • - Very good alternative for solid strip electrodes • - Good availability – also for a small quantity of 10kg • - Material development • - Standard alloys as: • - Nickel - Cobalt - Abrasion resistant - Corrosion resistant

  38. Sinter belt – a little overview about our range Additional Products you will get on request!!!

  39. C. Flux Cored Wire With the designation „Sp“ you will find our Flux Cored Wire specially for flame spraying, high velocity flame spraying or arc spray. On the basis of the different procedural principles you must by choosing of the right sharp wire distinguish between the different injection processes. There are little differences of quarry aggregates which decide for a very good cored wire. We offer: - Optimized Cored Wire for arc spray - Optimized Cored Wire for flame and velocity flame spraying - A different kind of Standard and Special alloys with the necessary wire diameters - Good availability – also for a small quantity - Material development for Flux Cored Wire - Edit from solutions for Flux Cored Wire tasks in a top application center - Layer characterization

  40. Flux Cored Wire – a little overview about our range Additional Products you will get on request!!!

  41. D. Special developments Additional we can offer different kinds of special developments (e.g. tank construction, steel construction, mining) an. When you want to know more about our special developments, please contact us. We will sent a competitive offer for you.

  42. E. UP-Welding Wire KJS 110 KJS 110 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. Current: DCEP KJS 110 is almost equivalent to the following wires: LINCOLN Electric LNS 143 ; ESAB Autrod 12.10

  43. KJS 110 – Data Sheet Weld Metal Chemical Analysis (%)

  44. KJS 120 KJS 120 is suitable für submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. It is also applicable with KJF 610 having suitable properties appropriate for tanks, pipe mills and marine industries. Current: DCEP KJS 120 is almost equivalent to the following wires: LINCOLN Electric LNS 135 ; ESAB Autrod 12.20

  45. KJS 120 – Data Sheet Weld Metal Chemical Analysis (%)

  46. KJS 122 KJS 122 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 610 or KJF 210 for Pipe Mills. It is also applicable with KJF 910 having suitable properties appropriate for offshore and marine industries. Current: DCEP KJS 122 is almost equivalent to the following wires: LINCOLN Electric LNS 129 ; ESAB Autrod 12.22

  47. KJS 122 – Data Sheet Weld Metal Chemical Analysis (%)

  48. KJS 123 KJS 123 is suitable for submerged arc welding of low alloy and C-Mn Steel and fine grained high strength steels. The wire having suitable metallurgical properties is used with KJF 610 or KJF 910 for high-pressure tanks and offshore. Current: DCEP KJS 123 is almost equivalent to the following wires: LINCOLN Electric LNS 133U ; ESAB Autrod 12.32

  49. KJS 123 – Data Sheet Weld Metal Chemical Analysis (%)

  50. KJS 125 KJS 125 is suitable for submerged arc welding of a series of steels including Molybdenum, high strength, fine grain and low temperature ones. Current: DCEP KJS 125 is almost equivalent to the following wires: LINCOLN Electric LNS 141 ; ESAB Autrod 12.34

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