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WCM – WORLD CLASS MANUFACTURING PROGRAM

WCM – WORLD CLASS MANUFACTURING PROGRAM. What is the World Class Manufacturing ?. WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way. Focus Areas:

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WCM – WORLD CLASS MANUFACTURING PROGRAM

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  1. WCM – WORLD CLASS MANUFACTURING PROGRAM

  2. What is the World Class Manufacturing ? WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way. • Focus Areas: • S: Safety : to eliminate accident • Q: Quality :to way to reach the best production quality in worldwide • C: Cost : Reduce production cost by reducing waste and loss • D: Delivery :Reduce delivery time • E: Environment : Reduce environmental accidents to zero and reduce negative environmental effects

  3. WCM in Industry • WCMis a methodology used bymany companies of automotive and various sectors worldwide: • Fiat Group • Chrysler • Royal Mail • Volvo • Ariston Thermo Group • Sistema Poland • Tarkett • Elica • Listof the firms involved in WCM Award Ceremony held in London in October 2010 .

  4. WCM Program in Fiat World The WCM studies are carried out in about 150factories of Fiatand Chrysler Group. Factory

  5. WCM Program in the Suppliers Since 2008, the strategic suppliers of FIAT Group companies havebeen integrated intothe WCM Program.

  6. WCM Basic Structure and Objectives Quality Workplace Organization Maintenance Logistic Safety Cost Deployment Total Quality Control (TQC) Total Industrial Eng. (TIE) Total Productive Main. (TPM) Just in Time (JIT) Method & Standards Quality Improving Productivite Technical Efficiency Service Level Focus 0 Defect 0 Waste 0 Breakdown 0 Stock Target 0 Accident

  7. World Class Manufacturing Approach Participation of all employees • What is the Problem? • Where? • What is the priority? Evaluation of Results Benefit / Cost Implementation with Discipline

  8. World Class Manufacturing Structure

  9. TOFAŞ WCM Road Map TOFAŞ, which has been selected as the the first ‘Silver Factory’ of FIAT Group in 2009 with a 62-point WCM audit score, is trying to be the first ‘Golden Factory’ surpassing the 70-point in this year.

  10. TOFAŞ’s gains within 5-year WCM Journey Improvement in Accident Frequencies 97 % Reduction in Transformation Cost 35 % Improvement in Hours per Vehicle 20 % Improvement in Quality Indicators 62 % Proposal per Person 38

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