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Waste Heat. Suburban. Syngas CO2 H2O N2 H2 O2 Cl Sox H2S NOx CHx. Recycling (X% content = constituents) . Waste RDF. Plasma Gasification. Constituents Wp Wg Wm Wl Wa Wwg. Constituents Wp Wg Wm Wl Wa Wwg. Slag. Urban. Electrical Power. Down-Select Process.
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Waste Heat Suburban Syngas CO2 H2O N2 H2 O2 Cl Sox H2S NOx CHx Recycling (X% content = constituents) Waste RDF Plasma Gasification Constituents Wp Wg Wm Wl Wa Wwg Constituents Wp Wg Wm Wl Wa Wwg Slag Urban Electrical Power Down-Select Process Recycling (X% content = constituents) Fuel Cell Gas Processing Gas Turbine Gas Processing Fuel Cell Energy Cycle Gas Turbine Energy Cycle Waste Heat Electrical Power Waste Stream Electrical Power Waste Heat
Waste Heat Source Recycling Recycling (X% content = constituents) Waste RDF Plasma Gasification Syngas CO2 H2O N2 H2 O2 Cl SOx NOx CHx Waste Processing Constituents Wp Wg Wm Wl Wa Wwg Slag Source Waste Production Electrical Power Generation Process Fuel Cell Gas Processing Gas Turbine Gas Processing Fuel Cell Energy Cycle Gas Turbine Energy Cycle Waste Heat Community Electrical Power Waste Stream Electrical Power Waste Heat Synthesis Gas
Note: Conveyor sizing may be used: assume 1/5th the requirements of shredder Note: Power requirements for the plasma unit are sized based on the syngas analysis. Number of torches and power requirements scale for the requirements (efficiency accounted for) – 50KW torch is the smallest found (500 hr life cycle) http://www.pyrogenesis.com/products-services/plasma-torches/apt/ Note: Cycle starts when input weight is reached Heat Slag Conveyor Fixed Speed 1 hp Motor (up to 160 lbs on belt at any given time) Waste Shredder 5 hp Motor (up to 800 lbs/hr) Power: 20amp / 230 volts Single Phase Plasma Unit Gas Processing Sour Gas Removal (WSA) CO2/CO/H2 separation (PSA Pressure Swing Adsorption) Power Power Power Power Fuel Cell Ballard Systems (provide information for purity of H2 and specifications on power production) Battery (Electrical Storage) 65-80 kwh (electric Car) 95% Efficient – Stand time 24 hrs at high temperature NIMH batteries – COBASYS DC Invertor 98.7 % Efficient 300 Amp 240 Volts Offgas CO H2SO4 Net Power Water Heat
Heat Slag Waste Transfer Unit (0.7) kw Waste Shredder (4.6) kW Plasma Unit (120) kW Syngas Syngas Processing H2 reforming (25) kW Power Power Power Power Fuel Cell 150 kW D/C Invertor (11 kW) Offgas CO2 H2 Battery Net A/C Power 10 kW Water Heat
Heat Slag Waste Transfer Unit Waste Shredder 5 hp Motor (up to 400 kg/hr) Power: 20amp / 230 volts Single Phase Plasma Unit Syngas Syngas Processing H2 reforming Power Power Power Power Fuel Cell Battery D/C Invertor Offgas CO2 H2 Net A/C Power Water Heat
Heat Exchanger Syngas CO2, 99.99% High Temperature Water-gas Shift Reactor PSA Bank 1 PSA Bank 2 Desulfidation Compressor (Power Input) Low Temperature Water-gas Shift Reactor Compressor (Power Input) H2, 99.99%
Load Based Waste Hopper Feeds at target weight 150kg Waste Conveyor Compresses for introduction into Gasification System WasteGrinder Up to 360 kg/hr Plasma Chamber Seal Seals following waste introduction Opens when gasification complete Waste Input Gravity fed Plasma Chamber Syngas Exit Post-gasification purge Pumped air until chamber cleared, and prior to opening chamber seal Plasma Chamber Anodes Molten Slag Withdrawal Cathode Crucible Vitrified Wastes Metals