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The FPZ-250 is a flexible machining cell designed to high EC standards for precision work. With advanced features like axis strokes, ergonomic design, and efficient tool exchange options, this machine offers easy servicing and maintenance. Its accurate positioning, high-speed capabilities, and reliable cooling system make it a top choice for various materials processing. The FPZ-250 allows for multiple workpiece dimensions and optimized automation options for seamless production processes. Benefit from its precision, reliability, and ease of operation for superior manufacturing results.
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Flexible machining cell FPZ - 250
Motor cooling unit Machine Electric cabinet FPZ- 250 Conveyor belt Hydraulics Pneumatics Lubrication Control panel
Description / FPZ-250 • Machine basement designed and produced in accordance with EC standards stable construction installed as independent unit easily accessible simple for servicing FPZ- 250
Description/ FPZ-250 • X-axis stroke 600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain • Y-axis stroke 1200 mm v = 100 m/min FPZ- 250 a = 6 m/s2, Option 10 m/s2 measuring laths 5μm Heidenhain • Z-axis stroke600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain pneumat. cylinder f. mass balancing
Description / FPZ-250 • B-axis twisting angle 360° 180° twist in 0,5 sec. v = 190 u/min Md = 150 Nm Mmax. 300 Nm blocking moment 1500 Nm splitting accurancy +/- 5” FPZ- 250
Description / FPZ-250 • Working area 650 x 600 x 400 mm ergonomic and easily accessible for tool exchange machine fully protected by exhausting system particles fall directly onto particles conveyor • Workpieces maximal dimension 250 x 300 x 400 mm Al die-castings, die-castings, forgings, other materials FPZ- 250
Description/ FPZ-250 • Working spindle maximal 3 x 6- position tool exchanging unit HSK 63 with cooling through spindle maximal 12 000 RPM maximal power 15 kW at 100% ED (22,5 kW at 33% ED) • Cooling MMS- with oil mist FPZ- 250 without emulsion with emulsion up to 60 bar with oil up to 60 bar
Description / FPZ-250 • Jig clamping HSK 100 with 4 brackets for orientation with 6 hydraulic connections 2 pneumatic connections for workpiece line-surface inspection 2 pneumatic connections for workpiece clamping inspection option for automated jig exchange FPZ- 250
Machine feeding • Automatic by conveyor belt conveyor belt through machine positioning of two or more pallets on conveyor belt • Automatic by robot feeding directly into jig feeding into another jig • Manual FPZ- 250 • feeding into another jig
Secondary times • Time between two machining operations less than 1 sec • Tooling exchange at turret block < 2,5 sec. at tool exchanger < 1 sec. • Workpiece exchange at pick-up system approx. 8 sec. at pallet exchange approx. 6 sec. FPZ- 250
Advantages in comparison with machining centres • Time between machining operations lower than 1 sec. • No problems with particles at machining in dry conditions (jig hanging) • Pick-up system of workpiece clamping only one jig necessary no need on separate feeding device and/or robot • Easy to connect into system • Machining from 5 sides possible • Simultaneous 4-axis machining possible FPZ- 250
Advantages-general • Spindle with workpiece jig vertical pick-up system for rapid workpiece exchange • Accurrancy independent on workpiece weight jig weight overhang ( Z-axis ) • Jig exchange FPZ- 250 connection by six hydraulic rings connection by two pneumatic rings – line –surface inspection clamping through pallet possible • Simple accessibility to all tools • Constructed compact as uniform whole no need for disassembling during transport short start-up time at site of installation
Modifizierte flexible Zelle FPZ 250 Modified cell FPZ - 250 Tool exchanging unit ( 20 / 30 tools ) Turret block (up to 6 tools or smaller multi-spindle head ) Multi-spindle heads (nunber of spindles according to requirements )