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Machining of 6.3” Impeller

Machining of 6.3” Impeller. Bengt Olsson Project Manager Competence Center PLM Sandvik Tooling bengt.olsson@sandvik.com. Part of the Sandvik Group. Tooling. Mining & Construction. Materials Technology. World’s Largest Cutting Tool Producer Employees: 8 000

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Machining of 6.3” Impeller

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  1. Machining of6.3” Impeller Bengt Olsson Project Manager Competence Center PLM Sandvik Tooling bengt.olsson@sandvik.com

  2. Part of the Sandvik Group Tooling Mining & Construction Materials Technology

  3. World’s Largest Cutting Tool Producer Employees: 8 000 Representation in 130 countries 3 central distribution centers More than 20 productivity centers Application centers Sandvik Coromant Facts

  4. The Driving ForceContribute to Customer Success in Manufacturing • Successful customers make smart decisions at multiple areas of their manufacturing. • Smart decisions are made in presence of relevant and accurate information. Sandvik Coromant offers in addition to high performing cutting tools: • Relevant and accurate information in order to enable smart decisions.

  5. Smart DecisionsInfluenced by Cutting Tool Information • CAD/CAM • choice of operations, machines, cutting tools • creation of efficient tool paths • Tool Management • efficient inventory and service of items in tool crib • selection and creation of tool assemblies • Simulation • verification of tool paths • selection of cutting data • CNC Machining • optimization of process

  6. 6.3” Impeller Material: Ti6Al4V Cutting Tools Coromant PluraSolid Carbide Endmills Cylindrical endmills for roughing 3º conical ball nose mills for finishing MachiningDemonstration T7 D=10 T10 R=3 3º T9D=8 T8R=43º

  7. Methods of Cutting Climb: • Roughing:-Slot, flank and profile milling-Climb milling • Finishing:-Flank and profile milling-Climb milling-Conventional milling (finish of blades) Conventional:

  8. List of Operations • Cutting speed target: 200 sfm • Cutter load limit: .002 inch chip thickness

  9. Additional Data

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