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Supply Chain Best Practices Presented to Society for Arkansas Healthcare Purchasing and Materials Management Fall Conference October 18 th , 2013. DEFINITION. What is a Best Practice?. SUPPLY CHAIN MENTALITY. Current Practice: Manage Materials Best Practice :
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Supply Chain Best Practices Presented to Society for Arkansas Healthcare Purchasing and Materials Management Fall Conference October 18th, 2013
DEFINITION What is a Best Practice?
SUPPLY CHAIN MENTALITY • Current Practice: • Manage Materials • Best Practice: • Manage the Supply Chain continuum • Materials, expenses and resources • Rationale: • Establish strategic direction • Build effective overall controls
SUPPLY CHAIN INCLUDES • Internal process from need to disposal • External process from manufacture to payment • Includes product selection and use • Includes services as well as products • Includes labor to effect the whole process
BECOMING MORE STRATEGIC SUPPLY CHAIN PERSPECTIVE • Manage Expenses (Dollars and People) • Work with Supply Chain Partners • Make Total Cost Decisions • Create Internal Alliances • Integrate Policies and Procedures • Focus on Interdepartmental Teams & Process Flow • Start with the basics and develop a plan
DON’T FORGET THE BASICS • Current Practice: • Allowing routine operations to be on cruise control and run themselves • Best Practice: • Making sure that the nuts and bolts are being checked on a regular basis • Rationale: • Little problems can become big issues • Customers have long memories
DON’T FORGET THE BASICS • View your operations through the customer: • Visit others in their own departments • Review par locations quarterly • Tour your own warehouse • Walk in your employees shoes • Monitor key indicators such as: stock outs & pickup requests
SUPPORTING ALL ENTITIES • Current Practice: • Materials supports hospital • Best Practice: • Supply Chain supports all entities like LTC, ASC, Satellite locations, Home Care etc. • Rationale: • Adds value to all • Process & product standardization
TRACKING HOSPITAL INDICATORS • Current Practice: • Inconsistent supply cost tracking • Best Practice: • Supply Chain tracks and reports organization-wide • Rationale: • Supply Chain takes the lead • Will show trends that can be addressed
SOME COMMON MEASURES • Supply Cost/Net Rev • Supply Cost/Total Cost • Supply Cost per Adj Adm • Supply Cost per APD • Supply cost per case • Inventory turnover • Inventory accuracy • Invoice discrepancies • Fill rates • Case cart accuracy
SERVICES THROUGH Supply Chain • Current Practice: • Materials purchases supplies but services purchased directly by depts • Best Practice: • All services go through supply chain • Rationale: • Provides missing scrutiny • Establish competition • Significant savings possibilities
SOME OFTEN NEGLECTED SERVICES • Transcription • Banking services • Insurance • Landscaping • Cleaning services (outside buildings) • Dialysis • Mobile imaging services • Parking
ESTABLISH HOSP CONTRACTUAL TERMS • Current Practice: • Company submits contract with their terms and conditions • Best Practice: • Establish Hospital specific Ts & Cs • Becomes basis for all bids and RFPs • Rationale: • Hospital takes controlof the process • Results in more favorable framework
ESTABLISH HOSP CONTRACTUAL TERMS • Gain leverage by presenting your terms first • Establish control from the start • Eliminate undesirable clauses • Create consistency in all contracts • Reduce the overall contract time process • Avoid potential legal involvement and fees
Reduce/Eliminate Pat Care Equip Losses • Current Practice: • Equipment dispatched to floors or units maintain own equipment • Limited or No tracking controls • Best Practice: • Establish and centralize control • Involve Clinicians in process • Rationale: • Decrease losses / Decrease rentals • Replacement cost avoidance
Reduce/Eliminate Pat Care Equip Losses • Establish formal policy & procedures • Control and account for all equipment • Utilize RFID / Bar Code Tracking • Include regular BioMed check-ups • Evaluate 3rd Party Providers L
INTEGRATED CASE CARTS • Current Practice: • Fragmented and error prone • Best Practice: • Integrate with MM • Utilize available technology • Rationale: • Inventory & Labor savings • “Right” people performing tasks • Reduction in errors
INTEGRATED CASE CARTS • Outcomes: • Preference cards more accurate • Minimal errors in case items • Minimal RN time • Consistent stock replenishment • Automated patient billing • Accurate patient billing • Data for standardization/update
INTEGRATED CASE CARTS • Savings: • RN time (pulling, ordering, maintaining preference cards) • Materials time (restocking) • Supply cost (less waste) • Inventory cost • Case cost (standardization) • Revenue
LIMIT CLINICIAN INVOLVEMENT • Current Practice: • Nurses spend too much time on supply activities • Best Practice: • Re-establish clear supply chain control over floor stock supply areas • Rationale: • Increase nursing patient care time and materials management credibility
Limit Clinician Involvement in Supplies • Establish regular communication with clinicians • Match expectations with realities • Publish formal schedule for restocking areas • Arrange products in treatment groups • Locate high use products closer to user • Increase visibility of staff and self • Communicate some more M
ESTABLISH EXPIRATION REVIEW • Current Practice: • Products pulled when expired • Best Practice: • Manage proactively by schedule • Rotate and shift near date to higher use department • Rationale: • Improves patient safety • Build effective overall controls • Creates formal tracking process
OPTIMIZE PAR INVENTORIES • Current Practice: • Pars set and rarely reviewed • Increases additions by user dept. • Best Practice: • Frequent reviews and adjustments based on usage data • Rationale: • Clinicians have what they really need • Pars easier to maintain L
Establish Linen/Textile Guidelines • Current Practice: • No Formal Linen Controls • Best Practice: • Establish controls that monitor and educate the use of linens and textiles • Rationale: • Improves outcomes • Build effective overall controls
Establish Textile Guidelines • Establish formal policy • Set quality standards • Create data driven PAR levels • Develop linen change policy • Control / educate linen usage • Control use and dispensing of scrubs M
CHALLENGING PRICE CHANGES • Current Practice: • Most price change notifications are accepted • Best Practice: • Challenge virtually all • Require rationale/reasons • Rationale: • Many price increases can be eliminated or reduced if you just question
ASSET RECOVERY PROGRAM • Current Practice: • Stuff Piles Up • Best Practice: • Implement a program to properly manage excess equipment & supplies • Involve all key departments • Rationale: • Become a proactive environmental steward
ASSET RECOVERY PROGRAM Supply Chain is in the best position to be the custodian: • Policy needs to be in place and supported by all • Assets must be taken off books • Reuse, sell, recycle, dispose • Supplies are often needed by charitable ventures • One hospital’s junk is someone else’s treasure
ESTABLISH STRATEGIC SOURCING • Current Practice: • Issue a RFP or rely on GPO pricing • Best Practice: • Key products and services are sourced directly with suppliers • Rationale: • Negotiate from a position of strength • Market knowledge • Physician support • Commitment brings best pricing
STRATEGIC SOURCING PROGRAM Traditional Contracting Analyze Spend Analyze Category Analyze Market Develop Strategy Manage Negotiations Award & Contract Implement Strategy Strategic Sourcing
STRATEGIC SOURCING PROGRAM • Physicians are able to use their preferred items thus they are more likely to be on your side • Many supplier tactics are neutralized • Negotiations are driven by facts and data • Establish target pricing based on information and commitment • Contracts eliminate middlemen and rebates P
ESTABLISH VALUE ANALYSIS • Current Practice: • Little review of new purchases • No review or existing products • Best Practice: • Establish Formal Value Analysis • Rationale: • Reduces product variation • Identifies hidden savings • Establishes a savings culture
Step 5 Implementation Step 4 Select Best Option Step 3 Identify Alternatives POLICIES Education Step 2 Assess Practices Step 1 Define Need Facilitation Policies and Procedures VALUE ANALYSIS THE STEPS
FIVE STEPS OF VALUE ANALYSIS Step 5 Implement Choice Step 4 Choose Best Alternative Step 3 Identify & Assess Alternatives Step 2 Assess Current Practices Step 1 Define Need
Step 1 Define Need VALUE ANALYSIS TOOLS & TECHNIQUES • Asking Probing & Open Ended Questions
Needs versus Wants • Name the product, service, or procedure • Identify the functional elements • Determine specifications & requirements • Assess the necessity of what is being considered • What is the real reason for the request
VALUE ANALYSIS TOOLS & TECHNIQUES Step 2 Assess Current Practices Step 1
Identify what is currently in use • Determine benefits of current use • What are disadvantages • Estimate cost impact of current use • Differentiate necessary and unnecessary features • Assess the cost effectiveness of current practice
VALUE ANALYSIS TOOLS & TECHNIQUES Step 3 Identify & Assess Alternatives Step 2 Step 1
Identify and Assess Alternatives • Alternative ways to meet the need • Employ creative thinking • How do others meet the need • Conduct trials of products or services • Track the impact of alternatives versus current practice
VALUE ANALYSIS TOOLS & TECHNIQUES Step 4 Choose Best Alternative Step 3 Step 2 Step 1
Identify and Assess Alternatives • Evaluate the benefits, cost and disadvantages of alternatives • Which alternative meets the need and yields the most financial benefit • No negative impact on quality
Implementation and Monitoring • Value Analysis Worksheet & Action Plan • Communication to all affected areas • Utilize Clinical Champion • Involvement and commitment of Team • Documentation to track Savings • Quantification and monitoring of results
KNOW WHAT CAN GO WRONG BARRIERS AND PITFALLS • Lack of understanding and acceptance • Lack of support • The process is static • Resistance to change surfaces • Process perceived as not concerned with quality • Physicians not involved
Supply Chain Best Practices QUESTIONS???