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SCHOOL OF BIOPROCESS ENGINEERING UNIVERSITI MALAYSIA PERLIS ERT 416: SYNTHESIS AND PROCESS DESIGN

SCHOOL OF BIOPROCESS ENGINEERING UNIVERSITI MALAYSIA PERLIS ERT 416: SYNTHESIS AND PROCESS DESIGN TITLE: PRODUCTION OF PYRUVIC ACID USING Escherichia coli. MEMBERS OF THE GROUP: MUHAMMED AHSHATH BIN A.JAMAL MUHAMMED MUHAMAD SYAHIR BIN ABDUL LATIFF HANNA BINTI HASHIM SUPERVISOR

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SCHOOL OF BIOPROCESS ENGINEERING UNIVERSITI MALAYSIA PERLIS ERT 416: SYNTHESIS AND PROCESS DESIGN

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  1. SCHOOL OF BIOPROCESS ENGINEERINGUNIVERSITI MALAYSIA PERLIS ERT 416: SYNTHESIS AND PROCESS DESIGN TITLE: PRODUCTION OF PYRUVIC ACID USING Escherichia coli

  2. MEMBERS OF THE GROUP: MUHAMMED AHSHATH BIN A.JAMAL MUHAMMED MUHAMAD SYAHIR BIN ABDUL LATIFF HANNA BINTI HASHIM SUPERVISOR MISS RAHIMAH BINTI OTHMAN

  3. OUTLINES • INTRODUCTION: CONCEPTUAL DESIGN • DESIGN SIMULATION • PLANT SYSTEM LAYOUT • CONTROL SYSTEM & INSTRUMENTATION • SAFETY ANALYSIS • ENVIRONMENTAL ASSESSMENT • ECONOMICAL & PROFITABILITY ANALYSIS

  4. CONCEPTUAL DESIGN

  5. CONCEPTUAL DESIGN • C6H12O6 + 1.70O2 + 0.066NH4NO3→ 0.66CH1.8O0.5N0.2 + 1.17CO2 +2.76H2O + 1.39C3H4O3 • (OVERALL BALANCE EQUATION)

  6. UPSTREAM & DOWNSTREAM PROCESSING

  7. DESIGN SIMULATION

  8. PLANT SYSTEM LAYOUT

  9. LOKASI TAPAK LOJI

  10. SUSUN ATUR TAPAK LOJI

  11. CONTROL SYSTEM & INSTRUMENTATION

  12. Sistem Kawalan & Instrumentasi • Kawalan Reaktor

  13. Sistem Kawalan & Instrumentasi • Kawalan Pemisah Fasa

  14. Sistem Kawalan & Instrumentasi • Kawalan Penukar Haba

  15. Sistem Kawalan & Instrumentasi • Kawalan Menara Etilena

  16. Sistem Kawalan & Instrumentasi • Kawalan Menara Vinil Asetat

  17. Sistem Kawalan & Instrumentasi • Kawalan Pemisah

  18. Sistem Perpaipan • Fasa Cecair

  19. Sistem Perpaipan • Fasa Cecair

  20. Sistem Perpaipan • Fasa Wap/Gas

  21. Sistem Pelegaan • Penempatan alat pelega

  22. Sistem Pelegaan

  23. Sistem Pelegaan • Injap pelega berbeban pegas fasa cecair

  24. Sistem Pelegaan • Injap pelega berbeban pegas fasa wap

  25. Sistem Pelegaan • Injap cakera pecah fasa cecair • Injap cakera pecah fasa wap/gas

  26. PLANT SAFETY ANALYSIS

  27. KAJIAN HAZOP KE ATAS REAKTOR Peralatan : Reaktor Tiub dan Kelompang Nod Kajian: Suhu di dalam Reaktor PFR-100 Tujuan : Menjalankan tindak balas di dalam reaktor PFR-100

  28. Peralatan : Reaktor Tiub dan Kelompang Nod Kajian : Tindak balas dalam Reaktor PFR-100 Tujuan : Menjalankan tindak balas di dalam reaktor PFR-100

  29. ENVIRONMENTAL ASSESSMENT

  30. RAWATAN GAS • Ciri-ciri gas buangan

  31. RAWATAN GAS Penunu rendah NOx (Low NOx Burner, LNB) LNB diaplikasikan bersama sistem pembakaran udara berlebihan (Overfire Air, OFA) yang mana pengurangan NOx boleh mencapai sehingga 50%

  32. RAWATAN GAS Penyerap gas karbon dioksida • Larutan natrium hidroksida digunakan sebagai pelarut untuk menyerap CO2. • Larutan natrium hidroksida yang keluar dari bawah menara akan dihantar ke efluen rawatan air buangan • Gas terawat yang keluar dari atas menara akan disalurkan ke dalam satu cerobong

  33. RAWATAN GAS Cerobong

  34. RAWATAN AIR • 2 punca utama air buangan iaitu: -Air buangan daripada loji -Air kumbahan seluruh industri dan rawatan gas • Kriteria air buangan dari loji Kadar alir buangan = 3.097 m3 / jam COD = 36148.37 mg/L pH = 4

  35. RAWATAN AIR

  36. ECONOMICAL & PROFITABILITY ANALYSIS

  37. ANALISIS KEBOLEHUNTUNGAN

  38. CONCLUSION & RECOMMENDATIONS

  39. THANK YOU

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