1 / 33

Caterpillar Cat 627G Wheel Scraper (Prefix CEZ) Service Repair Manual (CEZ00001 and up)

To get the complete manual, please open the home page website.<br><br>https://www.aservicemanualpdf.com/

yh8uhnkm8ukm
Download Presentation

Caterpillar Cat 627G Wheel Scraper (Prefix CEZ) Service Repair Manual (CEZ00001 and up)

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Service Repair Manual Models 627G Wheel Scraper

  2. w 1/11(W) Shutdown SIS Previous Screen Product: WHEEL SCRAPER Model: 627G WHEEL SCRAPER CEZ Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine Disassembly and Assembly 627G Wheel Scraper Power Train Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018 i04332691 Torque Converter - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 1P-1861 Retaining Ring Pliers 1 C 1P-0520 Driver Gp 1 Retaining Ring Pliers (External) D 2P-8312 1 Bearing Puller Gp (Nine Ton Capacity) E 8H-0663 1 Combination Puller (Two Jaw or Three Jaw) 1P-2322 1 F 1P-0546 Puller Jaw 1 1P-0510 Driver Gp 1 Start By: a. Separate the torque converter from the transmission. Refer to Disassembly and Assembly, "Torque Converter, Transmission and Transfer Gear - Separate". NOTICE https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  3. w 2/11(W) Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00833596 1. Remove retaining ring (1). Remove retarder rotor (2). Illustration 2 g00833624 2. Remove seal ring (4) from carrier (3) on each side of retarder rotor (2). 3. Remove carrier (3). Note: The carrier will be destroyed when the carrier is removed from the retarder. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  4. w 3/11(W) Illustration 3 g00833629 4. Remove bolts (5). Remove race (6). Illustration 4 g00833647 5. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of housing assembly (7) is approximately 73 kg (160 lb). 6. Remove housing assembly (7) from the torque converter. Illustration 5 g00833655 7. Position housing assembly (7), as shown. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  5. w 4/11(W) 8. Remove bolts (9). Remove gear (8). Illustration 6 g00833666 9. Use Tooling (B) to remove retaining ring (10) from each side of gear (8). Illustration 7 g00833676 10. Remove shaft (11). Illustration 8 g00833678 11. Use a suitable press and Tooling (C) to remove the bearing from gear (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  6. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

  7. w 5/11(W) Illustration 9 g01160856 Illustration 10 g00837275 12. Remove bolts (12). Remove housing assembly (13). 13. Remove piston (14) from housing assembly (13). Remove seals (15). Illustration 11 g00837277 14. Remove disc assembly (16). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  8. w 6/11(W) Illustration 12 g00837274 Illustration 13 g00837280 Illustration 14 g01160859 15. Remove retainer (17) from shaft (22). Remove ring seals (18). 16. Remove gear (19) from shaft (22). 17. Remove bolts (20) and retainer (21). Use Tooling (D) to remove retaining ring (23). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  9. w 7/11(W) Illustration 15 g01160895 18. Position the torque converter, as shown. Remove bolts (24). Illustration 16 g01160896 19. Attach Tooling (A) and a suitable lifting device to impeller assembly (25). The weight of impeller assembly (25) is approximately 41 kg (90 lb). 20. Remove impeller assembly (25) from housing (26). Illustration 17 g01160897 21. Remove retaining ring (27) and the bearing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  10. w 8/11(W) Illustration 18 g01160860 22. Use Tooling (F) to separate shaft (22) from carrier assembly (28) and the bearing. Remove the bearing. Illustration 19 g00837179 23. Remove bolts (29). Remove stator assembly (31) from impeller (30). Illustration 20 g01160933 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  11. w 9/11(W) Illustration 21 g01160931 24. Remove bolts (32) from gear (33). 25. Use Tooling (B) to drive carrier assembly (28) and gear (33) out of impeller (30). Illustration 22 g00837205 26. Use Tooling (B) to drive carrier (34) out of impeller (30). Illustration 23 g01054015 27. Use Tooling (B) to drive carrier assembly (28) out of bearing (35). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  12. w 10/11(W) Illustration 24 g01054017 28. Remove gear (33) from carrier assembly (28). Illustration 25 g01054020 29. Remove seal ring (36). Illustration 26 g01160861 30. Remove rings (37). Use Tooling (D) to remove ring (38) from shaft (22). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  13. w 11/11(W) Illustration 27 g01160862 31. Install Tooling (E). Tooling (E) must be seated on the shoulders of turbine (39). Tooling (E) must not contact the splines on shaft (22). Note: Tooling (E) must be used in order to support turbine (39) or damage to turbine (39) will result. Illustration 28 g01160863 32. Use a suitable press to remove shaft (22) from turbine (39). Remove bearing race (40) and the spacer from turbine (39). Copyright 1993 - 2021 Caterpillar Inc. Sun May 9 19:56:41 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  14. w 1/10(W) Shutdown SIS Previous Screen Product: WHEEL SCRAPER Model: 627G WHEEL SCRAPER CEZ Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine Disassembly and Assembly 627G Wheel Scraper Power Train Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018 i02322407 Torque Converter - Assemble SMCS - 3101-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 3 B 1P-1861 Retaining Ring Pliers 1 C 1P-0520 Driver Gp 1 Retaining Ring Pliers (External) D 2P-8312 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  15. w 2/10(W) Illustration 1 g01160861 1. Lower the temperature of shaft (22). Use Tooling (D) to install ring (38). Install shaft (22) in the turbine until ring (38) rests on the turbine. Install rings (37). Illustration 2 g01160941 2. Install the spacer. Raise the temperature of bearing race (40). Install bearing race (40) to turbine (39) and shaft (22). Illustration 3 g01054020 3. Install seal ring (36). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  16. w 3/10(W) Illustration 4 g01054017 4. Install gear (33) to carrier assembly (28). Illustration 5 g01054015 5. Raise the temperature of bearing (35). Install bearing (35) on carrier assembly (28). Illustration 6 g00837205 6. Lower the temperature of carrier (34). Install carrier (34) into impeller (30). Note: Make sure that the bolt holes are aligned. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  17. w 4/10(W) Illustration 7 g00837194 7. Position gear (33). Install bolts (32). Tighten bolts (32) to a torque of 50 ± 7 N·m (37 ± 5 lb ft). Illustration 8 g00837179 8. Position stator assembly (31) on impeller (30) and on carrier assembly (28). Install bolts (29). Tighten bolts (29) to a torque of 40 ± 5 N·m (30 ± 4 lb ft). Illustration 9 g01160943 9. Install carrier assembly (28) on impeller (39). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  18. w 5/10(W) 10. Raise the temperature of the bearing. Install the bearing on shaft (22). Illustration 10 g01160897 11. Lower the temperature of the bearing. Install the bearing. Install retaining ring (27). Illustration 11 g01160896 12. Use Tooling (A) and a suitable lifting device to install impeller assembly (25) to housing (26). The weight of impeller assembly (25) is approximately 41 kg (90 lb). Illustration 12 g01160895 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  19. w 6/10(W) 13. Position the torque converter, as shown. Install bolts (24). Tighten bolts (24) to a torque of 30 ± 5 N·m (22 ± 4 lb ft). Illustration 13 g01160859 Illustration 14 g00837280 Illustration 15 g00837274 14. Use Tooling (D) to install retaining ring (23). Position retainer (21). Install bolts (20). Tighten bolts (20) to a torque of 50 ± 7 N·m (37 ± 5 lb ft). 15. Install gear (19) on shaft (22). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  20. w 7/10(W) 16. Install ring seals (18). Install retainer (17) on shaft (22). Illustration 16 g00837277 17. Install disc assembly (16). Illustration 17 g00837275 Illustration 18 g01160856 18. Install seals (15). Install piston (14) into housing assembly (13). 19. Install housing assembly (13). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  21. w 8/10(W) 20. Install bolts (12). Tighten bolts (12) to a torque of 50 ± 7 N·m (37 ± 5 lb ft). Illustration 19 g00833678 21. Use a suitable press and Tooling (C) to install the bearing to gear (8). Illustration 20 g00833676 22. Install shaft (11). Illustration 21 g00833666 23. Use Tooling (B) to install retaining ring (10) on each side of gear (8). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  22. w 9/10(W) Illustration 22 g00833655 24. Position housing assembly (7), as shown. 25. Position gear (8). Install bolts (9). Illustration 23 g00833647 26. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of housing assembly (7) is approximately 73 kg (160 lb). 27. Install housing assembly (7) onto the torque converter. Illustration 24 g00833629 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  23. w 10/10(W) 28. Install race (6). Install bolts (5). Illustration 25 g00833624 29. Install carrier (3). 30. Install seal ring (4) to carrier (3) on each side of retarder rotor (2). Illustration 26 g00833596 31. Install retarder rotor (2). Install retaining ring (1). End By: a. Connect the torque converter to the transmission. Refer to Disassembly and Assembly, "Torque Converter, Transmission and Transfer Gear - Connect". Copyright 1993 - 2021 Caterpillar Inc. Sun May 9 19:57:37 UTC+0800 2021 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  24. w 1/9(W) Shutdown SIS Previous Screen Product: WHEEL SCRAPER Model: 627G WHEEL SCRAPER CEZ Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine Disassembly and Assembly 627G Wheel Scraper Power Train Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018 i02331325 Transfer Gears - Disassemble SMCS - 3159-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0520 Driver Gp 1 1P-0820 Hydraulic Puller 1 3H-0465 Push-Puller Plate 4 B 8B-7549 Puller Leg 2 8B-7551 Bearing Puller Gp 1 C 138-7573 Link Bracket 2 Bearing Puller Gp (Twenty Ton Capacity) 5F-7343 1 D 1P-0520 Driver Gp 1 8B-7551 Bearing Puller Gp 1 E 1P-0520 Driver Gp 1 Start By: A. Remove the transmission. Refer to Disassembly and Assembly, "Torque Converter, Transmission, and Transfer Gear - Separate". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  25. w 2/9(W) Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g00834630 1. Remove cover (1) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  26. w 3/9(W) Illustration 2 g00834574 2. Remove bolt (5). Remove retainer (6). Remove the O-ring seal. Remove yoke (4) . 3. Remove bolts (2). Remove cage assembly (3) . Illustration 3 g00834584 4. Remove seal (7) from cage assembly (3) . Illustration 4 g00834586 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  27. w 4/9(W) 5. Position cage assembly (3). Remove bolts (8). Remove plate (9). Remove O-ring seal (10) . Illustration 5 g00834589 Illustration 6 g00834834 6. Use Tooling (A) and a suitable press in order to remove bearings (11) from cage assembly (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  28. w 5/9(W) Illustration 7 g00834594 Note: If the shaft is not supported, the shaft will fall when bolt (13) is removed. 7. Position transfer case (12). Support shaft (14). Remove bolt (13). Remove the retainer. Remove shaft (14) . 8. Remove gear (15) from transfer case (12) . Illustration 8 g00834598 9. Use Tooling (B) in order to remove bearing (16) from shaft (14) . Illustration 9 g00834608 10. Remove bolts (17) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  29. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/ Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it. GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/

  30. w 6/9(W) Illustration 10 g00834615 11. Attach Tooling (C) and a suitable lifting device to cage (18). Remove cage (18) and the pinion as a unit. The weight of cage (18) and the pinion is approximately 34 kg (76 lb). Illustration 11 g00834620 12. Remove bolts (19). Remove plate (20). Remove bearing cone (21) . Illustration 12 g00834621 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  31. w 7/9(W) 13. Use Tooling (D) and a suitable press in order to remove cage (18) from pinion (22) . Illustration 13 g00834623 14. If necessary, use Tooling (E) in order to remove bearing cone (23) from pinion (22). If necessary, use Tooling (E) in order to remove bearing cone (24) from pinion (22) . Illustration 14 g00834625 15. Remove retaining ring (25) in order to remove bearing cup (26) from cage (18) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  32. w 8/9(W) Illustration 15 g00834626 16. Use Tooling (A) and a suitable press in order to remove the bearing cup from cage (18) . Illustration 16 g00834628 17. Remove plug (27). Remove the dowel that holds the race in position. Illustration 17 g00834629 18. Remove bearing race (28). Remove bearing race (29) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe... 2021/5/9

  33. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/

More Related