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CryoCoat™ UltraLight™ Insulation

CryoCoat™ UltraLight™ Insulation. presented by: Michael L. Tupper COMPOSITE TECHNOLOGY DEVELOMENT INC. 1505 Coal Creek Drive Lafayette, Colorado 80026 January 2001. The Innovation of UltraLight™. UltraLight ™ is a high integrity, low density material... that is not a foam!

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CryoCoat™ UltraLight™ Insulation

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  1. CryoCoat™ UltraLight™ Insulation presented by: Michael L. Tupper COMPOSITE TECHNOLOGY DEVELOMENT INC. 1505 Coal Creek Drive Lafayette, Colorado 80026 January 2001

  2. The Innovation of UltraLight™ • UltraLight™ is a high integrity, low density material... that is not a foam! • Mechanical integrity of a syntactic foam • density & thermal conductivity of a chemically expanded foam • Material lighter than 5 PCF has been fabricated • Meet the requirements for insulating the space shuttle external tank

  3. The Systems Approach • Layered, Cryogenic Insulation System • Incorporates CTD’s expertise: Adhesives Thermal Insulation Protective Coatings • Each layer can be optimized • gives best system performance

  4. CryoCoat™ UltraLight™Cryogenic Insulation

  5. Advantages • Light weight • Dimensional stability • Easily machined or modified • Field repairable • Consistent manufacturing process • Easy to apply • Tailorable properties • Low cost

  6. Thermal Conductivity Range

  7. Helium Flow Test Thermal Time History for Approximately 1 1/2” of Cryocoat™ UltraLight™ UL79 insulation on 4” Diameter Inconel Tube

  8. Apparent Thermal Conductivity UL79

  9. Tensile Cryoflex Data Maximum Temperature Substrate Substrate [K (°F)] Strain []Comments Aluminum 77 (-320) >10,000 Substrate Yielded Aluminum 4 (-454) 9,000 No Failure Carbon Composite 77 (-320) >6500 Insulation Cracking Carbon Composite 4 (-454) ~5000 Insulation Cracking

  10. Tension Test Results

  11. Moisture Barrier Coating 85% Relative Humidity at Room Temperature

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