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EVOCON LINE EFFICIENCY. f rom the heartbeat of the factory. Evocon Line Efficiency is a solution developed to increase manufacturing efficiency by finding and releasing unused productive resources . ´Production efficiency up 15% after first month´
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EVOCON LINE EFFICIENCY from the heartbeat of the factory
Evocon Line Efficiency is a solution developed to increase manufacturing efficiency by finding and releasing unused productive resources. ´Production efficiency up 15% after first month´ - Henno Haava Chief Production Planner at Saint-Gobain
EVOCON LINE EFFICIENCY SOLUTION Efficiency starting from the factory floor Evocon is connected to the production line for monitoring and analysing real processing cycles and delay reasons. Therefore, Evocon brings clear picture from the factory floor– from the heart of your company. * Graphical display mounted next to the production line gives instant overview of the line productivity, especially of manufacturing discipline, delays and stops. This makes production issues transparent to line workers and production management.
MAIN BENEFITSPROVIDED BY EVOCON Instant increase in productive work time Evocon has a unique nature of increasing the discipline of all the employees working on the production lines. Continuous improvement of production profitability Proactive use of Evocon has helped our clients increase their production profitability throughout the years.
INSTANT INCREASE IN PRODUCTIVE WORK TIME • Get the same productivity during night and weekend shifts as you get during day shifts! • Transparency of manufacturing events enables to constantly improve the processes on factory floor. • Breaks kept within the set time. • Work starts and ends on schedule. • Performance and history of the ongoing shift always visible on site. • No unjustified stops! All delays have to be reasonably commented by operators.
CONTINUOUS IMPROVEMENT OF PRODUCTION PROFITABILITY • How much is lost due to poor work arrangement? • Are the raw materials always available at site? • Is the reaction time of maintenance at a high level to solve technical issues? • Is the workforce always on site and right number of operators available? • Is all the offline work done by assistive staff or by line operators causing production stoppages?
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON • Evocon helps to clearly visualise and record all production events • Accurate data for making efficient investment decisions • Decrease in quality problems and material write-offs • Analyze important indicators of the manufacturing process • Live monitoring of all the production lines • Evocon is suitable for a wide range of production lines
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON Evocon helps to clearly visualise and record all production events • Production efficiency overview at all times for workers and supervisors • Direct and better feedback from line workers on causes for inefficient production and interruptions • Product change cycles are transparent and kept optimal • Performance of maintenance teams objectively assessed • Defective products recorded and displayed • History of production events enables to identify quality problems more effectively
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON Accurate data for making effefctive investment decisions Better use of internal resources reduces the need for new investments and additional staff. Customers have experiencedup to 20% growthin efficiency with same resources,no new machines purchased oradditional employees hired. Decrease in quality problems and material write-offs Ability to monitor all the productionevents helps to analyze quality problems and their root-causes more effectively.
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON Analyze important indicators of the manufacturing process • You can get reports on: • OEE and related effectiveness statistics • Reasons for delays, and how much time loss they have caused over the period • Production quantities by produced articles, • workers and workstations • Cycle times of produced items • Production speed • History of screen images • Changes over time • Export to MS Excel for further analysis
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON Live monitoring of all the production lines All production lines can be monitored in real-time over the internet or from separate screen in the office. Choose between detailed view or general view. Detailed view Last production shift is displayed as on the factory floor. General view Last 9 hours of production are displayed. Each production line is presented on as single hour bar.
BUSINESS & MANAGING BENEFITS PROVIDED BY EVOCON Evocon is suitable for a wide range of production lines Evocon is suitable for manufacturing companies of different sizes and from different industries. It can be used on automatic or semi-automatic lines, either old or new. The solution can be counting single item, flow speed and length or registering on/off status of machines (voltage, plc, barcode code readers and sensors can be used as a source for item counting signals).
EVOCON LINE EFFICIENCY LAYOUT How the system works? • Display is placed in operator’s work zone (for providing instant feedback about the production efficiency to the operator) • Signals are recorded from production line about the status of the line (efficient production, slow cycle, delays,standby) • Workers select comments for stop & delays on the display • Data is recorded in database • OEE and other statistics measurements are calculated automatically • Information is displayed in real time • Reporting and data analysis
CONTACT US: Aigar Koov Managing Director +372 566 17 551 aigar@evocon.com www.evocon.com