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TCM-X series

TCM-X series. Maintenance & Lubrication. Hitachi High-Tech Instruments Co., Ltd. Quality Assurance Dept. KNC - 07 - 02 - A01C. Maintains machine accuracy. Increases machine longevity. Prevents machine noise. Purpose. Productivity Improvement.

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TCM-X series

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  1. TCM-X series Maintenance & Lubrication Hitachi High-Tech Instruments Co., Ltd. Quality Assurance Dept. KNC - 07 - 02 - A01C

  2. Maintains machine accuracy Increases machine longevity Prevents machine noise Purpose Productivity Improvement Please refer to the Instruction Manual Volume 4 - Section1 - Maintenance Clicking double framed title jumps to the [Maintenance Frequency] . Clicking other than double frame goes to the [Grease and Oil]. E

  3. DE1: DAPHNE EPONEX No.1(About 200ml) DE3: DAPHNE EPONEX No.3(About 100ml) NM1: NEW MOLYNOC No.1(About 100ml) SYNTHESO HT-220(About 14L) or KLUBERSYNTHGH6-220 Note:Never mix upHT-220 and GH6-220 Grease and Oil Grease Oil E

  4. Lubrication Jig -Part 1 - V type Grease Gun & Attachment S type Combination with U type N type P type L type Grease Gun U type(Flexible) Attachment H type FL type + P typeCombination Single Use FL type(CAN NOT BEND) SPK-3C type E

  5. Lubrication Jig -Part 2 - Dispense Guns & Nozzles No.14(Olive)･･Big Hole Selector Switch Normally “R”.(Free Position) No.18(Green) ･･Middle Hole No.19(Brown) Dispense Gun No.20(Pink) ･･Small Hole Nozzles Nozzles Syringe & Piston to be continued

  6. Lubrication Jig -Part 3 - Dispense Guns & Nozzles HL2 type RR type Nozzles E

  7. Lubrication Jig -Part 3 - Dispense Gun Combination Examples MT2 Nozzle + DE3 Green Nozzle + DE1 RR Nozzle + DE3 For DE1 & NM1: Selector Switch 1 For DE3 : Selector Switch 1 ( or2 ) Note: DE3 is hard. Set “1” and keep supplying grease triggering about 10 seconds. E

  8. Maintenance Frequency Maintenance work must be performed periodically. 1. Daily Maintenance 2. Weekly Maintenance 3. Monthly Maintenance 4. Every 3 months Maintenance 5. Every 6 months Maintenance 6. Yearly Maintenance E Clicking double frame jumps to the corresponding slide. Back jumps to [Purpose] when the headline is clicked.

  9. 1. Daily Maintenance 1-1. Air Source 1-2. Vacuum System 1-3. Dust Collector, Waster Tape Box 1-4.Component Recognition Section 1-5. Main Body/Intermediate Base/ Component Receiving Box 1-6. Tape Feeder 1-7. Cutter Section E Clicking double frame jumps to the corresponding slide. Back jumps to [Maintenance Frequency] when the headline is clicked.

  10. 1-1. Air Source (1) 1D1. Main Air Pressure * Confirm that the air pressure is0.40Mpa(4.1Kgf/cm2)MINwhile the machine is running. If not, adjust the air pressure. (Pull up the knob to release the lock and turn it.) E

  11. 1-1-2. Air Source (2) 1D2. Air Blowing Pressure * Check that the pressure gauge reads0.05Mpa (0.5Kgf/cm2). Factory adjusted upon shipment. Do not change it unless necessary. Otherwise it exerts an influence on accuracy. E

  12. 1-1-3. Air Source (3) 1D3. Sub Air Pressure * Confirm that it is0.29 Mpa (3Kgf/cm2). If not, adjust it. (Pull up the knob to release the lock and turn it.) Use Spot: Clutch Stopper Cylinder E

  13. 1-2. Vacuum System 1D4. Vacuum Pressure (Vacuum Gauge) *Check that it is -93Kpa (700mmHg). *When running, check that it is 60KpaMIN (450mmHgMIN). “-” sign indicates left side reading. If not, check for air leak! Check Example 1: Nozzle is disengaged. E

  14. 1-3. Dust Collector, Waste Tape Box 1D5. Waste Tape Box *Remove tape chips. Tape chips must be removed every 8hours. Check!Occasionally, check the cutting quality. (Dull edge makes dull cut surface.) E

  15. 1-4. Comp Recog Section 1D6． Ring Lighting Upper Surface of Glass *When the upper surface of the glass is dusty: Clean it with a soft brush, etc. * When it isdirty: Note: Detach one low level nozzle to avoid your hand touching it. Wipe the dirt off with a lens cleaner cloth. E

  16. 1-5. Main Body Section Intermediate Base/Comp Receiving Box 1D7. Upper Surface of Intermediate Base 1D7. Upper Surface of Intermediate Base 1D8. Component Receiving Box * Cleaning before production Clean it here with a vacuum cleaner before work. Right Front Left front Rear side E

  17. 1-6. Tape Feeder Whole Tape Feeder * Check set condition before production. Height Evenness Check Hook Check Lock Check Tape Cut Length Check E

  18. 1-7. Cutter Section 1D9. Cutter Section * Component Drop Prevention Cover When chipcomponents are scattered over the cover, vacuum them with a vacuum cleaner. Rear side Front side Remarks: New type cover has an additional screw on the front side. E It is better to remove the cover when cleaning it.

  19. 2. Weekly Maintenance 2-1. Air Source 2-5. Linear Measure Detection Section 2-2. Dust Collector and Waste Tape Box 2-6. Main Body Driving Section 2-3. XY Table Section 2-7. Cutter Section 2-4. Head Section Clicking double frames jump to the corresponding slide. Back jumps to [Maintenance Frequency] when the headline is clicked. E

  20. 2-1. Air Source 1W1. Drain * Drain water. When water is accumulated, prepare the container and drain water by pushing the tab underneath the filter gradually. E

  21. 2-2. Dust Collector and Waste Tape Box (1) 1W2. Dust Collector Filter * Clean the air filter. Caution! Never use the tone one. Detach the air filter and clean it with a vacuum cleaner or an air gun. E

  22. 2-2. Dust Collector and Waste Tape Box (2) 1W2-1 Dust Collector Piping Filter * Clean the air filter with the air gun. * Clean the air filter with the air gun. Turn the knob E

  23. 2-3．X/Y Table Section (1) 1W3. Upper Surface of XY Table * Clean the upper surface with the vacuum cleaner. Never blow air!! Never blow air. Never blow air!! Never blow air!! E

  24. 2-3．X/Y Table Section (2) 1W4. Surroundings of X/Y Base * Clean around X/Y table with a vacuum cleaner. Front E

  25. 2-3．X, Y Table Section (1) 1W5. Upper Surface of X/Y Ball Screws 1W5. Upper Surface of X/Y Ball Screws 1W6．X/Y Linear Guide Rails * Clean the upper surface of the ball screw cover with a vacuum cleaner. * Clean the X/Y linear guides with an oiled rag. Do not leave any waste. Never blow air. CX200 Front sideY-Axis Linear Guide E

  26. 2-4. Head Section 1W7. Vacuum Nozzle * Clean the nozzle external. * Clean the nozzle internal. Rub the nozzle taper section with a wiping cloth. Note: Never use an alcoholwith a nozzle being attached. Detach a nozzle and blow air to remove dirt and dust. * When it is too dirty, useultrasonic cleaner. E

  27. 2-5. Linear Measure Detection Section 1W8. Light Projecting/Receiving Glass * Clean the glass cover surface. Clean those spots with an alcohol soaked cotton bud. Rear Side E

  28. 2-6. Main Body Driving Section 1W9．Rotary Turret Oil Inlet On the Index * Check the Oil Gauge Level Method 1Wrench Check when the liquid surface is stable at power off status. Method 2M10 Wrench Amount: 1/2 of the gauge. Gear Box Top If not enough, replenish. Method 3M14 Wrench INDEX Type II INDEX Type I Inside the front upper cover E

  29. 2-7. Cutter Section 1W10. Waste Tape Chute * Clean the waste tape chute. Detach the cutter cover. If chips remain here, vacuum them by a vacuum cleaner. M5 Torques Screws Rear Side E

  30. 3. Monthly Maintenance 3-1. Head Section 3-9. Pickup Height Correction Section 3-2. Main Body Driving Section 3-10. Pick-Up Up/Down Section 3-3. Cutter Section 3-11. Placement Height Correction Section 3-4. Feeder Carriage Section 3-5. Placement Change Correction Section 3-12. Place. Up/Down Section 3-13. Tape Feed Unit Section 3-6. Nozzle Change Section 3-14. Nozzle Guide Section 3-7. Nozzle Change/Return Section 3-15. Control Box Section 3-8. PCB Transfer Section Clicking double frame jumps to the corresponding slide. Back jumps to [Maintenance Frequency] when the headline is clicked. E

  31. 3-1. Head Section (1) 1M1. Diffusion Plate * Clean the diffusion plate. If dirt and dust adheres to the lower surface of the diffusion plate, wipe it off with a wiping cloth. Note: Never use an alcohol. Head Section E

  32. 3-1．Head Section (2) 1M2．Miniatures Stroke Bearing (MSB) * Check and Lubricate. Move the nozzle up and down. If movement is not smooth, detach the MSB unit and perform cleaning and lubrication work. MSB Unit Head Section Refer to the Instruction Manual Volume 4: 1-4 Maintenance Method E

  33. Head Up/Down Section 3-1．Head Section (3) 1M3．Cam Surface 1M3．Cam Surface 1M4．Nozzle Change Switch 1M4．Nozzle Change Switch * Lubricate after cleaning. * Lubricate after cleaning. Apply DE1 with a cotton bud. Apply DE1 with a cotton bud. Cam Surface 1M5．Filter Filter * Replace the filter when it gets dirty. Nozzle Change Switch E

  34. 3-2．Main Body Driving Section 1M6．Cooling Oil Filter * Filter Replacement Initial replacement in 500 hours. (About 1 month) It is better to change index oil at the same time. Front Left * Refer to the instruction manual Volume 4 1.3 Maintenance Spots. (Cooling Oil Filter 1M6 Oil Filter Replacement Procedure) E

  35. Bad cutting quality Replace both blades 3-3. Cutter Section (1) 1M7．Upper/Lower Blade 1M7．Upper/Lower Blades 1M7．Upper/Lower Blades Apply grease on the lower blade sliding surface. * Check cutting quality. Upper Blade 1M10．Lower Blade Sliding Surface 1M10．Lower Blade Sliding Surface Lower Blade 1M11．Lower Blade Surface 1M11．Lower Blade Surface 1M12. Cutter Cover Reverse Surface Apply grease on the surface Fill grease in grease collector. * Lubricate after cleaning. Cutter cover Apply NEW MOLYNOC (NM1) by hand or a brush. Apply grease on the reverse side of the cover. E

  36. 3-3. Cutter Section (2) 1M8．Outer Circumference of Rod End 1M8．Outer Circumference of Rod End 1M9．Rod End 1M9．Rod End * Use the grease gun. * Use the dispense gun. Combination “U+V” or “U+L”. Lubricate with the nozzle No.19. + or Apply DAPHNE EPONEX (DE1). Apply NEW MOLYNOC (NM1). To outer circumference of rod end. To rod end. (Cam angle 265 deg.) To rod end. Rear Rear 1M9-1．Spring Apply grease by hand or a brush. Grease: NEW MOLYNOC (NM1). E

  37. 3-4. Feeder Carriage Section 1M13. Linear Guide Rails * Clean the linear guide rails. Wipe off dirt/dust by anoiled rag. It works as rustproof, too It works as rustproof, too CX200F2 Unit Side CX100JF1 Unit Side E

  38. 3-5. Placement Change Correction Section 1M14. Cam Switchover Surface 1M14. Cam Switchover Surface Apply grease by hand or a brush. Grease: NEW MOLYNOC (NM1). 1M15. Cylinder Fulcrum * Apply grease with a grease gun. Grease: NEW MOLYNOC(NM1). Attachment: “U +N” or “U +S”. + or In the front cover E

  39. 3-6. Nozzle Change Section 1M16．Stopper Face 1M16．Stopper Face Apply NEW MOLYNOC (NM1) by hand or a brush. 1M17. Cylinder Fulcrum Apply NM1. Attachment: U + N Front + E

  40. 3-7. Nozzle Change/Return Section 1M18．Stopper Face 1M18．Stopper Face Apply NEW MOLYNOC (NM1) by hand or a brush. 1M19．Fulcrum Section Apply NM1.Attachment: U + N + Rear Side E

  41. 3-8. PCB Transfer Section 1M21．Ball Spline * Clean the ball spline. Wipe off dirt and dust with an oil soaked rag. Viewed from the inside of X/Y table. E

  42. 3-9. Pick-Up Height Correction Section 1M22．Ball Screws 1M22．Ball Screws 1M23．Linear Guide Rail 1M23．Linear Guide Rail Apply NM1. *Dispense Gun + Nozzle No.19 * Clean here with an oiled rag. * Clean here with an oiled rag. 1M24. Bearing Guide Plane Rear Side Pickup Height Correction (CZ) Section E

  43. 3-10. Pick-Up Up/Down Section (1) 1M27.Outer Circumference of Bearing 1M27.Outer Circumference of Bearing 1M28．Lever Plane Dispense Gun + Nozzle No.19 Apply NM1. Rear Pickup Height Correction (CZ) Section E

  44. 3-10. Pick-Up Up/Down Section (2) 1M26．Outer Circumference of Cam Follower 1M26．Outer Circumference of Cam Follower Apply NM1. Attachment: U + S. 1M29．Clutch/Spring Surfaces 1M29．Clutch/Spring Surfaces Apply NM1 by hand or a brush. Apply NM1 by hand or a brush. 1M30．Cylinder Fulcrum + Rear E Pick-Up Height Correction (CZ) Section Low side

  45. 3-11. Placement Height Correction Section 1M31. Ball Screws 1M31. Ball Screws 1M32．Linear Guide Rails 1M32．Linear Guide Rails Grease: NM1 Dispense Gun + Nozzle No.19 *Clean there with an oiled rag. *Clean there with an oiled rag. 1M33．Bearing Guide Plane Front E Placement Height Correction (MZ) Section

  46. 3-12. Placement Up/Down Section (1) 1M35.Outer Circumference of Cam Follower 1M34．Cylinder Fulcrum 1M34．Cylinder Fulcrum + Use a grease applicator. Apply NM1.Attachment: U+N Apply NM1. Front Placement Height Correction (MZ) Section E

  47. 3-12. Placement Up/Down Section (2) 1M36．Lever Surface 1M36．Lever Surface 1M37．Outer Circumference of Bearing Dispense Gun + Nozzle No.19 Apply NM1 by hand or a brush. Front Placement Height Correction (MZ) Section E

  48. 3-13. Tape Feed Unit Section 1M38. Tape Feed Stopper Lever End and Cam follower Outer Ring Stopper Block “Nozzle No.19 + Dispense Gun” Apply NEW MOLYNOC (NM1). Rear Side Remarks: This photo is for explanation Purpose. E

  49. 3-14. Nozzle Guide Section 1M39. Upper/Lower Surface of Nozzle Guide Cam Apply NM1 to the cam surface with your hand or a brush. * Apply NM1 monthly or when it is not used for more than a week. * Grease must be applied evenly. After that perform aging. Note 1: After aging, wipe off the spattered grease on the top block or other places. Note 2: See instruction manual Volume 2, Section 6-4.4 “Aging”. Placement Side E

  50. 3-15. Control Box Section Front right lower side 1M40. Filter Clean the filter of the control box by a cleaner. Remove screws on both lower sides, pull the center knob and draw out the filter. E

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