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WITH VORTEX FLOW SENSING. Excellence in coolant control for robotic welding systems. About Proteus Industries. Specialists in the design and manufacture of innovative flow management and coolant control products since 1978
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WITH VORTEX FLOW SENSING Excellence in coolant control for robotic welding systems
About Proteus Industries • Specialists in the design and manufacture of innovative flow management and coolant control products since 1978 • Products are used worldwide protecting thousands of induction furnaces, welding guns, high power lasers, plasma cutting and semiconductor processing systems • Obtained ISO 9001 certification in 1995 • Consistently achieve high customer satisfaction in all market segments • We are a team of 46 people in Mountain View, California and 5 people in Ho Chi Minh City, Vietnam FLOW MANAGEMENT EXCELLENCE
WeldSaver History Proteus’ dedication to continuous improvement and commitment to listening to the needs and wants of our customers enables us to consistently deliver market-leading flow management products. 1998 2003 2006 2009 FLOW MANAGEMENT EXCELLENCE
WeldSaver Overview • Water control unit designed to monitor and control coolant flow in robotic welding systems • Accurately monitors coolant flow to weld guns or the entire cooling circuit for a weld cell • Quickly and reliably detects loss of flow continuity from a cap loss or other break in the flow circuit and shuts down coolant flow in less than 1 second! FLOW MANAGEMENT EXCELLENCE
It’s a Flow Meter • Web browser-based graphical user interface displays the actual coolant flow rate through the system in GPM or LPM • Signals flow status to the weld controller FLOW MANAGEMENT EXCELLENCE
It’s a Flow Valve • Coolant flow can be turned ON and OFF through the browser interface or remotely from the weld controller FLOW MANAGEMENT EXCELLENCE
It’s a Flow Monitor • Flow status information is indicated on the interface at all times • Signals the weld controller if there is not enough coolant flow to make effective welds FLOW MANAGEMENT EXCELLENCE
It’s a Very Fast Leak Detector • Detects a cap loss in less than 300 msec • Shuts off coolant flow in less than 1 sec • Signals the weld controller to stop the weld program FLOW MANAGEMENT EXCELLENCE
Vortex Meter Technology • Reliable and accurate measurement of coolant flow in both the supply and return lines • In-line sensors detect the frequency of vortices shed by a bluff body in the flow stream • Performance is not affected by the cleanliness of the fluid in the cooling circuit • Eliminates moving parts from the flow sensor FLOW MANAGEMENT EXCELLENCE
EtherNet/IP™ Communication • Convenient network integration and accessibility • Can be operated directly from a pendant or remotely from the weld controller – or from a standard PC! • Web browser-based graphical user interface provides real-time information on device status, with clear visual indicators and descriptions • Conforms to ODVA specifications FLOW MANAGEMENT EXCELLENCE
TO ROBOT FROM ROBOT Temperature Measurement • Sensors are housed inside the bluff bodies to enable measurement of fluid temperatures directly in the flow path • Supply- and return-side sensors provide responsive and accurate measurement of coolant temperature • Information allows optimization of the coolant flow through each weld cell to conserve energy FLOW MANAGEMENT EXCELLENCE
Performance Specifications The information in this document was correct at the time of printing; however, specifications are subject to change. FLOW MANAGEMENT EXCELLENCE
Product Dimensions FLOW MANAGEMENT EXCELLENCE
Flexibility to do it YOUR way! Proteus has demonstrated expertise in creating products configured to our customers’ specific requirements. Customized products are delivered with cables, connectors, operating parameters and control logic ready for true “plug and play” integration with your system. • Flow ranges to 3GPM/11LPM or 8GPM/30LPM • EtherNet/IP™, DeviceNet™ and relay interfaces • Flow rate indication in GPM or LPM • NPT or metric plumbing connections Proteus Industries Inc. • (650) 964-4163 •www.proteusind.com FLOW MANAGEMENT EXCELLENCE