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A new working culture

What is 5S. 5 Japanese Words

Albert_Lan
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A new working culture

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    1. 5S A new working culture

    2. What is 5S 5 Japanese Words – Seiri - Sort (Housekeeping) – Seiton - Set in Order (Workplace Organization) – Seiso - Shine (Cleanup) – Seiketsu - Standardize (Keep Cleanliness) – Shitsuke - Sustain (Discipline)

    3. First Step to real Lean Manufacturing Lean= No Waste: Wastes “DOTWIMP”: Defective units producing or reworking scrap Over-processing - unnecessary processing or procedures (work carried out on the product which adds no value) . Transportation handling more than once, delays in moving materials, unnecessary moving or handling .

    4. Missing Slides

    5. Lean and 5S 5S creates a visually traceable workplace that is self-explaining, self-ordering and self-improving. You need to see waste to eliminate it

    6. Benefits Eliminate some waste: keep un-needed materials and tools away Eliminate some non-value added processes: find things quickly Improve quality: let everyone think quality Improve safety: no trips or hazardous materials around

    7. Missing Slides

    8. Magic stick Discipline Works in first world countries Can it work for Jordan?

    9. Resistances C: It is trivial! A: if you accept a dirty factory, you accept a dirty product, bad customer service, everyone will use it as an excuse while management can use it for enforcement C: Our factory is clean! A: it is not military C: We are really busy A: 5S can save you time

    10. A generic factory/ Disintegration

    11. Missing Slides

    12. Use simple ideas No math, no software, no statistical analysis, no rocket science Simple ideas

    13. Missing Slides

    14. 1S/ Seiri - Sort (Housekeeping)

    15. Red tag example

    16. Missing Slides

    17. 2S/ Working center and storage

    18. 3S/ Seiso - Shine (Cleanup) Think Fast Food Restaurants Cleaning assignments Good start for preventive maintenance

    19. Missing Slides

    20. 3s/ Looks Nice!, There should be a trash basket somewhere

    21. 4S/ tools Assign responsibilities Integrate 3S duties into regular work duties Checklists

    22. Missing Slides

    23. 5S/ Discussion -Will this work after the leave of these consultants? -Will the factory look clean for 1 month then get dirty again?

    24. Questions!

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