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K.M.Ashraf & Sons (Pvt) Ltd. SIALKOT, PAKISTAN. K.M.Ashraf & Sons (Pvt) Ltd. Head Office Pakistan Pull Aik Amin Abad Road Sialkot, Pakistan. Tel:+92 52 3540645-7 Fax:+92523540514 Email: mushraf@kmashraf.com.pk merchandising@kmashraf.com.pk Marketing Office USA 109 White Oak Lane Ste
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K.M.Ashraf & Sons (Pvt) Ltd. SIALKOT, PAKISTAN
K.M.Ashraf & Sons (Pvt) Ltd. • Head Office Pakistan Pull Aik Amin Abad Road Sialkot, Pakistan. Tel:+92 52 3540645-7 Fax:+92523540514 Email:mushraf@kmashraf.com.pk merchandising@kmashraf.com.pk • Marketing Office USA 109 White Oak Lane Ste 54, Old Bridge NJ 08857 USA Tell#: +1 732 607 6312 Fax#: +1 732 607 6313 E- Mail : khanjum@optonline.net aymank@optimum.net
K.M.Ashraf & Sons (Pvt) Ltd. • 2nd MANUFACTURING UNIT K. M. ASHRAF & SONS PROTECTIVE GOODS PVT LTD EPZ Sumbrial Sialkot, Pakistan • OVERSEASE UNIT Frist Appreal Manufacturing ( Pty ) Ltd 109 HA-Nyenye Maputsoe Lesotho.
K.M.Ashraf & Sons (Pvt) Ltd. • Board Of Directors Mr. Khawaja Anjum Chairman Mr. Khawaja Musharraf Chief Executive Mr. Khawaja Shazad Director Mr. Khawaja Farooq Director Mr. Khawaja Arfan Director Mr. Khawaja Rizwan Director Mrs. Khursheed Begum Director
K.M.Ashraf & Sons (Pvt) Ltd. Established in 1983Converted into Pvt. Ltd 1996 • Import Reg. No.: W066505 • Export Reg. No.: W099174 • Company Registration # L-08777 • Factory Area Pakistan 200,000 SQft • Factory Area Lesotho 15,000 SQft • Factory Area EPZ Sumbrial 15,000 SQft
K.M.Ashraf & Sons (Pvt) Ltd. MANAGEMENT SYSTEM STRUCTURE Certifications • WRAP • ISO 9002 • Compliant For Russell From CSCC
K.M.Ashraf & Sons (Pvt) Ltd. Memberships • Atlanta Agreement for eliminating child laborExecutive CommitteeSialkot Chamber of Commerce & Industries • Pakistan Garments Association • Pakistan Gloves Association • Pakistan Sports goods Association • Pakistan Hosiery Association
WARP KNITTING PLANT • RIUS WARPING & CREAL UNIT MODEL #: US600 21”X21” BEAM Size 650 CREAL SPINDLES MADE IN SPAIN
WARP KNITTING PLANT • 1-Model # 3-EBD+EBA DIGITAL (NR#20347) • Company’s Name = LIBA COPCENTRA • Capacity: - = 400 KG/DAY • Number of Machines = 1 • 1-Model # 3-EBC(COMPUTERIZED)+EAC (NR#8881) • Company’s Name = LIBA COPCENTRA • Capacity: - = 500 KG/DAY • Number of Machines = 1 • 1-Model # KARL MAIR KS3 (NR#59839) • Company’s Name = KARL MAIR • Capacity: - = 400 KG/DAY • Number of Machines = 1 • 40 ton/Month
Dyeing • 1-Model # ALL F1T-60 Sample Machine Company’s Name = Fong’s Hong Kong Capacity: - = 50-60 KG Number of Machines = 1 • 2-Model # ECO – 8 – D1T Company’s Name = Fong’s Hong Kong Capacity: - = 200-250 KG Number of Machines = 1 • 3-Model # ECO – 8 – D2T Company’s Name = Fong’s Hong Kong Capacity: - = 400-500 KG Number of Machines = 3 Capacity 7 ton/day
Dyeing Finishing 1) Machine Name = Stanter 5-Chamber Heat Setting Model # = LVK-4000-320X5 Capacity: - = 3000-4000 KG Company’s Name = Virock China Number of Machines = 1 2) Machine Name = Slitting Machine Model # = TTS-2300 Capacity: - = 3000-4000 KG Company’s Name = TEX-MAC Number of Machines = 1 3) Machine Name = Hydro Machine Model # = TCO-1200 Capacity: - = 3000-4000 KG Company’s Name = TEX-MAC Number of Machines = 2
Dyeing Lab 1) Machine Name = Spectrophotometer Model # = 600 Company’s Name = Data Color USA Number of Machines = 1 2) Machine Name = Dyeing Lab Machine Model # = SDM2-12-140 Company’s Name = Fong’s Hong Kong Number of Machines = 1 3) Machine Name = Digital Temperature Tank Model # = HH-4 Made in: - = China Number of Machines = 1 4) Machine Name = Electronic Balance Model # = GF-300 Made in: - = Japan Number of Machines = 1
K.M.Ashraf & Sons (Pvt) Ltd. SPECIAL FINISHES • DRI-FIT (MOISTURE MANAGEMENT) • COOL PLUS PROPERTY THROUGH YARN AND CONSTRUCTION. • ANTIMICROBIAL TREATMENT. • ULTRA VOILET PROTECTION. • STAIN RELEASE. • ANTI CREASE TREATMENT.
Supporting Machines • Boiler Model # = BN-320Heating Surface Company’s Name =RUSTON (England) Capacity: - = 1550 Square Feet Number of Machines =1 • Compressor Model # = RS-15-KW Company’s Name = RENNER (Germany) Capacity: - = Maximum 10-PSI Number of Machines =1
Cutting GERBER GARMENT TECHNOLOGY Plotter P-2000, Spain 01 Digitizer 01 LASER APPLIQUE CUTTER YM LASER CMA-1680 CHINA 01 CLOTH CUTTERS 15
Embroidery • Embroidery Machines • Tajima 20- Heads 09– Colors = 02 Machines • Barudan 20- Heads 05- Colors = 01 Machine • Tajima 04- Heads 09– Colors = 01 Machine
STANDBY POWER GENERATION • 1200 KVA STANDBY POWER GENERATION UNIT
SEWING Production Lines 1000 sewing machines split into 8 units for Shirt, Bottoms & compression shorts. Pruduction Capacities DailyAnnual Bottoms 10.000 Pcs. 03 million Pcs. Shirt 4.000 Pcs. 1,2 million Pcs. Compression Shorts 2.000 Pcs. 600.000 Pcs. Others 2.000 Pcs. 600.000 Pcs.
SEWING Machine Details L/S 400 FEEDO 05 OVER LOCK 175 FLAT LOCK 140 ZIG ZAG 150 BUTTON HOLE 35 BARTAKE 40 ROUND HOLE 10 2-NEEDLE 25 E/FOLDER 25 BUTTON FIXING 12 AUTO BONE POCKET 02 CAD DESIGNING 01 AUTO FUSING 02 FABRIC SPREADING 10
SEWING Main Customers are ; FRUIT OF THE LOOMS RUSSELL/BIKE DON ALLESON RAWLINGS REEBOK ADAMS USA WILSON RIDDELL
QUALITY CONTROL • Raw Fabric Control • Process Control (CPI) • Quality Control (By day and UV light)
QUALITY CONTROL • Dyeing Process • In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor) • Fınal Quality Control • Laboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.) • Fabric approvals based on JC Penny 4 point system • Lot to Lot continuity record maintain for 2 Years • Roll to Roll Continuity record maintain for 1 Year
QUALITY CONTROL DEPT. • Cutting & Sewing Process • Cuttıng, in-line and final process controls done accordıng to Customers Required standards. • In-Line Process Control (AQL 2.5) • 3 check stations in each sewing flow • 100% Garment Quality checkedby Quality Control Departmentthroughout the process. Quality Reports maintained of each process. • QA Inspections • Finished Garments Quality assured by QA Dept. Through batch audit, pre final & final audit. • Final Inspection performed by QA Dept.Independent Inspectors reporting directly to the Director Operations / Marketing Manager.
SOCIALLY RESPONSIBLE WORKPLACE K.M.Ashraf & Sons (Pvt) Ltd. Complied with local laws and globally accepted standards on Child Labor, Laws and Workplace Regulations, Compensation and Benefits, Hours of Work, Health And Safety, Environment, Customs Compliance We have been awarded the `WRAP` certificate that shows our compliance with the abovementioned standards
HUMAN RESOURCES DEPARTMENT • Training • ISO 9002 Quality Management System • WRAP- Worldwide Responsible Apparel Production • First Aid • Fire Training • Worker Health & Safety • Technical training • Job & Performance Evaluations
SOCIAL RIGHTS AND ACTIVITIES • Doctor and nurses for health care. • Transportation and meal. • Job skill competitions. • Insurance from national insurance organizations. • Labor Union
CUSTOMER EVALUATIONS • RUSSELL • RAWLINGS • REEBOK • ADAMS USA • WILSON • RIDDELL
K.M.Ashraf & Sons (Pvt) Ltd. SIALKOT, PAKISTAN