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TMC 2002 Tire Pressure Study. Over 35,000 tires checked:90% of tire failures examined
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2. TMC 2002 Tire Pressure Study Over 35,000 tires checked:
90% of tire failures examined – root cause was under inflation
Only 43.6% of tires were within +/- 5 psi of target air pressures
21.7% of all dual sets had pressure mismatch greater than 5 psi
21.6% of vehicles with one tire under inflated by 20 psi or more Surveys conducted in 1995 & 1998 found that 90% of tire failures examined were caused by under inflation – 1995 and 1998 surveys of tire road debris revealed that 90% of these failures were caused by under inflation.
These findings led to the 2002 Tire Study. A total of 35, 128 tires were included in database - 4786 trucks and tractors; 1301 trailers; 1500 motor coaches – operated in 174 fleets.
Surveys conducted in 1995 & 1998 found that 90% of tire failures examined were caused by under inflation – 1995 and 1998 surveys of tire road debris revealed that 90% of these failures were caused by under inflation.
These findings led to the 2002 Tire Study. A total of 35, 128 tires were included in database - 4786 trucks and tractors; 1301 trailers; 1500 motor coaches – operated in 174 fleets.
3. TMC Recommended Practice 235 20 minutes per 18-wheel end vehicle to check, adjust & record inflation pressures
5% psi inflation mismatch on duals causes smaller tire to “drag”
Constant 20% under inflation decreases tire life by 30%
Tire pressure variation impacts fuel economy (.5% to 3%) TMC suggests it takes about 20 minutes per 18-wheeled combination vehicle to check, adjust & record inflation pressures using traditional means.
Inflation mismatch on a dual set of as low as 5 psi and the resulting difference in tire diameter causes the smaller tire to be “dragged” approx. 246 miles over it’s 100,000 mi. life.
A constant 20% under inflation decreases tire life by 30%.
Studies have shown tire pressures 20 psi below to 20 psi above target results in fuel economy variation of approx. 2% per 18-wheeled combination vehicle.
TMC suggests it takes about 20 minutes per 18-wheeled combination vehicle to check, adjust & record inflation pressures using traditional means.
Inflation mismatch on a dual set of as low as 5 psi and the resulting difference in tire diameter causes the smaller tire to be “dragged” approx. 246 miles over it’s 100,000 mi. life.
A constant 20% under inflation decreases tire life by 30%.
Studies have shown tire pressures 20 psi below to 20 psi above target results in fuel economy variation of approx. 2% per 18-wheeled combination vehicle.
4. Proper Inflation is the Key TMC suggests it takes about 20 minutes per 18-wheeled combination vehicle to check, adjust & record inflation pressures using traditional means.
Inflation mismatch on a dual set of as low as 5 psi and the resulting difference in tire diameter causes the smaller tire to be “dragged” approx. 246 miles over it’s 100,000 mi. life.
A constant 20% under inflation decreases tire life by 30%.
Studies have shown tire pressures 20 psi below to 20 psi above target results in fuel economy variation of approx. 2% per 18-wheeled combination vehicle.
TMC suggests it takes about 20 minutes per 18-wheeled combination vehicle to check, adjust & record inflation pressures using traditional means.
Inflation mismatch on a dual set of as low as 5 psi and the resulting difference in tire diameter causes the smaller tire to be “dragged” approx. 246 miles over it’s 100,000 mi. life.
A constant 20% under inflation decreases tire life by 30%.
Studies have shown tire pressures 20 psi below to 20 psi above target results in fuel economy variation of approx. 2% per 18-wheeled combination vehicle.
5. BAT RF System Customer Needs:
Optimized tire inflation pressures
Minimize labor (checking / repairing tires)
Mileage data collection
Fuel economy MPG monitoring
PM scheduling based on actual miles not time
Quick payback (12 – 18 months)
How good is your program today? Customer Benefits:
System to allow exception reporting & management
Automate data collection of tire pressures, mileage & in/out times
Error-proof data collection processes
If you can measure it, you can manage it
6. BAT RF Sensor Solutions
7. BAT RF Suite of Solutions 3 Solution Platforms
Handheld – user interface where fleets want drivers or others to perform pre-trip inspection and data collection. Download capabilities provide data management and prognostics with WebBAT (optional online data management system).
Gate Reader – Auto-collection and communication ability to be read by a fixed location RFID tag reader that will automatically record sensor data and post to WebBAT data management and prognostics website.
Remote (AIM) – Ability to interface with onboard communications systems that are used for vehicle tracking & communications. Combines location with condition and vehicle mileage.
InCab alert
Driver warning ability to activate a light lamp and audible alerts when tire pressure is below target air pressures.
Available with all 3 systems above.
8. BAT RF Sensor Monitoring System
9. Active RF – Gate Reader System
10. BAT RF – Interface Module (IM)
11. WebBAT – Web Based Software Services WebBAT system collects real-time AirBAT and TracBAT data for use in preventive maintenance processes
Provides quick fleet reporting of:
Tire inflation exceptions by terminal, by location, etc.
Dual tire pressure mismatch
Life / Trip mileage
Fuel usage / economy
Assigns BAT RF sensors to unit / tire locations
Flexible user features & tire pressure tracking
Ability to find slow leak tires for proper repair
12. WebBAT Reports
13. WebBAT Reports
14. Typical 12 Month ROI Savings Properly inflated tires:
Maximize fuel economy
Longer tire life
Efficient use of labor
Improve safety
Preventative maintenance rather than repair after failure
Maximize asset utilization
Automate data collection – no lost time tracking down errors
Low upfront investment = quick payback
Preventative maintenance rather than repair after failure
Properly inflated tires =
Maximized fuel economy
Longer tire life
Efficient use of labor
Maximized asset utilization
Automated data collection = no lost time tracking down errors
Low upfront investment = quick payback
Preventative maintenance rather than repair after failure
Properly inflated tires =
Maximized fuel economy
Longer tire life
Efficient use of labor
Maximized asset utilization
Automated data collection = no lost time tracking down errors
15. Wheel mounted, rugged & water-proof
No moving parts: Accelerometer counts revs
Provides accurate / efficient mileage tracking:
Maintenance scheduling
Customer billing
Cost per mile
Payroll
“Trip” mileage feature:
Can be read / reset on unit (optional)
Data reads are wirelessly sent to WebBAT
16. Wheel mounted, heavy-duty case & abrasion proof hoses
No moving parts: solid-state pressure sensors – 5 yr. life
Provides immediate, visual indication of tire pressure problems via flashing LED’s for each tire
Accurate pressure measurement +/- 2 psi
Adjustable target and hi/lo pressure limits
Flow-thru air chucks for quick adding of air
Quick installation: 10 min. or less per wheel end
Wirelessly communicates to BAT RF Reader or AIM module
Read range up to 150 feet
Maximize tire life – identify tire problems early on
Maximize fuel economy; minimum rolling resistance
17. STEMCO Installed – BAT RF Reader