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Pipe Coiling

Pipe Coiling

Reelpower
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Pipe Coiling

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  1. Pipe Coiling

  2. Heavy Duty Coiler – PC 3000*

  3. Product Details 1, 2, 3, and 5 HP AC Vector Variable Speed Drive System to maintain line tension and automatically synchronize speed of coiler with speed of process line. Products Overview PC3000 Heavy Duty In-Line Coiling Machine. INCLUDES: • Coil capacities, manually adjustable expand collapse for 50”, 60”, 70” and 84” ID coils on 2” increments x 113” (Specify ID diameters required if different than listed) O.D. x manually adjustable width up to 48” wide x up to 3,000 lbs. load capacity. Note: 84” ID will be a separate set of bolt on ID pads and will still have a 113” OD • Low profile, heavy duty structural steel frame construction with bolt-down floor flanges. • Electric/hydraulic activated coiler expanding/collapsing feature.

  4. • 5 HP AC Vector Variable Speed and Torque Drive System, 0 to approximately 5 RPM • 480 VAC three phase power required. • Zero Speed Holding • Spring applied, electric release holding brake. Engages on power loss or e-stop. • Potentiometer for Torque Control, Maximum speed potentiometer, and Forward/Reverse feature available on either side or both of coiler • Pushbutton, hydraulic powered, coiler expand collapse • Extended and reinforced I.D. pads for a rounder coil to prevent crimping.• Paint: RP Blue with Safety Orange arms. • Forklift base • Manually adjustable tail clamp to allow operator to manually adjust tail clamp alignment to the pipe tail and secure tail for strapping. • Pipe bung quick release pin. Includes holes located at each collapsing arm to allow operator to easily attach pipe bung tail to coiler.

  5. Pipe,Hose,Tube Coilers and Handling Equipment

  6. Product Details A wide range of coiling equipment is available for winding material onto reels/ spools or onto coils (stretch wrapped or banded). Both on and off-line coilers are available for material ranging in size from .25” (6.35 mm) to 10” (254 mm). ReelPower Industrial offers both standard and custom machinery for coiling applications. Material handling solutions for up to 21” (533 mm) umbilical cables are available. Shown below are some of the many coiler solutions provided for pipe, conduit, hose & tubing applications.

  7. Automatic Rewind Coiler-ARC Automatic Rewind Coiler comes out with higher coil production at lower cost, greater production flexibility and increase extrusion speed up to 100% and reduce labor cost up to 75%.

  8. Product Details Higher coil Production at Lower cost Higher extrusion speeds are obtained by winding directly onto master reels which typically hold 4 to 48 hours of continuous production. Finished coils are wound “off-line” by transferring product from the master reels to finished coil lengths at high speed using a fully integrated automatic coiling system. This results in higher extrusion speeds, less down time, reduced waste and lower labor costs.

  9. Greater Production Flexibility Coil size changes are made frequently and easily while maximizing extrusion efficiency. Finished coil inventory is typically reduced when coil production is aligned with order fulfillment. Rewind coiling may also be performed remotely, i.e. at distribution warehouse. Increase Extrusion Speed up to 100% and Reduce Labor cost up to 75% Off-line coiling separates the production of finished coils from the extrusion process enabling higher extrusion speeds, less downtime, reduced waste and labor cost per coil.

  10. This proven method should be considered when two or more extrusion lines producing similar sized products are in service, or when on-line production of finished coils reduces extrusion line speed throughput efficiencies. Products Overview Features: Higher coil Production at Lower cost Greater Production flexibility Increase extrusion speed up to 100% and Reduce Labor cost up to 75% ● ● ●

  11. Charts

  12. Semiautomatic Coilers

  13. Product Details Semiautomatic coilers are a low cost alternative to fully automatic equipment. These coilers wind the product as it emerges from the extrusion line automatically following extrusion speed using dancer arm or torque control, and they automatically layer the pipe into the desired coil shape. Attachment of the product to the reel is manual as is cutting at the end of extrusion.Packaging is applied by the operator who also is required to unload the finished coil. Automatic pipe layering and auto stop at pipe end are standard across the range.

  14. Products Overview REDUCED COSTS Only one operator is required to oversee the operation of two or more machines. Where coiler utilization is low semiautomatic equipment produces coils comparable to the fully automated process for less capital investment. ● PRODUCTION FLEXIBILITY A wide range of coil head adjustment and interchangeable pipe support plates allow operation across a range of diameters from small diameter tube, hose and conduit up to 6” diameter HDPE pressure pipe. ●

  15. SEMIAUTOMATIC COILER RANGE Systems within our semiautomatic range are typically used for 1.5” to 6” diameter HDPE, PEX and nylon pressure pipe, composite pipes and pre-insulated pipes. Wheel mounting allows easy movement between lines. ● ADD ON TECHNOLOGIES Low Ovality Technology - reduces pipe ovality in PE and PEX pipes ●

  16. Models/Options Wheel mounting Integrated coil unload device Automatic strapping ● ● ● Charts

  17. Semiautomatic Pipe Coiler

  18. Product Details Semiautomatic coilers are a low cost alternative to fully automatic equipment. These coilers wind the product as it emerges from the extrusion line automatically following extrusion speed using dancer arm or torque control, and they automatically layer the pipe into the desired coil shape. Attachment of the product to the reel is manual as is cutting at the end of extrusion. Packaging is applied by the operator who also is required to unload the finished coil. Automatic pipe layering and auto stop at pipe end are standard across the range.

  19. Products Overview Wide range of coil head adjustment Safe and ergonomic operation Automatic pipe layering Automatic stop at pipe end ● ● ● ● Models/Options Wheel mounting Integrated coil unload device Automatic strapping ● ● ●

  20. Charts

  21. Floor Mounted Take Up-FMT 20 Hydraulic Power Unit for Reel Lifting and Pintle Positioning System and Inverted Auto Traverse with Adjustable Roller Guide Box for Under Winding

  22. Product Details Model FMT20 for extra large reels • Up to 6.50” PE or RTP Pipe • Dual Station Loading Controls • Drive Arm with Adjustable Drive Forks or Pins • Reels: 170“ OD x 96”Wide • Torque & Speed Potentiometer • Free Standing Operator Console Pedestal • Available in LH or RH Congurations

  23. In-Line Automatic Coiling Machine With Accumulator

  24. Product Details In-Line Automatic Coiling Machine With Accumulator ARC025-002 Save warehouse space, improve internal logistics, and reduce shipping costs and product returns by producing coils of your HDPE, PP, PEX or PE-RT pipe products automatically from your extrusion line. This unit comes complete with automated loading, measuring, coiling, cutting, wrapping and ejecting custom recipe-based coils at up to 140 fpm. These can then be heat/moisture cured or palletized for distribution & sale.

  25. Features & Benefits • Continuous coiling at line speed • Increased extrusion speed (140 fpm) • No off-line coiling hours • Efficiency/totals reports by batch/shift • Simple, easy to use controls • Reduced labor costs and risk of injuries • Create, store and use standard recipes

  26. • UVI, heat rated stretch wrap • Auto sample cut and collect system • Auto load, measure, coil, cut and wrap • Auto eject to conveyor, table or robot • Optical scanner, guarding and interlocks Applications • PEX, PB, PE-RT, composite plumbing • HDPE/MDPE duct and pipe

  27. • Irrigation and drip tube • Electrical conduit • Garden and industrial hose • Pneumatic and automotive tube • Crush sensitive profiles Technical Recommendations • Tube OD: 0.5-1.125 in. (l2-25mm) • Coil OD: 27-39 in. (69-99cm)

  28. • Coil ID: 24 in. (6 I cm) • Coil Width: 3-14 in. (7.6-3S.Scm) Specs • 4 Hp AC Servo drive for coiler • PID controlled multi-pass dancer/accumulator • Accumulation up to 140 ft. (42.6m) • AC servo controlled levelwind • Fully adjustable levelwind width and pitch

  29. • Drop-in 75mm airshaft for fast wrap changes • Locking casters, leveling feet or bolt down • Coiler line height: 32 in. Utility Requirements • Shop air: 100 psi (6.9 BAR) • Power: 480 VAC/36/60Hz

  30. Safety • Optical safety scanner guards front opening • Mechanical guarding on remaining sides • Safety interlock on wrap change platform gate • Estop switches de-energize and vent air pressure • VisuaI and audible alerts • LOTO power switch

  31. Consumables • Cast stretch wrap film rolls, 10-24 in. Width Approximate Weight & Dimensions • Base coiling unit: 144”W x 97”D x 88”H, 9130 lb. • Accumulator: 155”Wx 63”D x 157”H, 3460 lb.

  32. Products Overview Save warehouse space, improve internal logistics, and reduce shipping costs and product returns by producing coils of your HDPE, PP, PEX or PE-RT pipe products automatically from your extrusion line. This unit comes complete with automated loading, measuring, coiling, cutting, wrapping and ejecting custom recipe-based coils at up to 140 fpm. These can then be heat/moisture cured or palletized for distribution & sale.

  33. ILFMT5 - IN-LINE SHAFTLESS FLOOR MOUNTED TAKE UP Custom Designed for Plastic Pipe Underwinding

  34. Product Details Standard Features: Reel size up to 72” - 120” OD X 12” - 50” wide• 5,000 lbs lift capacity Dual 3 HP AC vector variable speed and torque drive 0 - 15 RPM / 117 FPM / 30” core, 0 - 15 RPM / 140 FPM / 36” core,0 - 15 RPM / 165 FPM / 42” core 480V, 3 phase AC vector precision following automatic ball screw levelwind

  35. Hydraulic powered lifting and pintle positioning 2 1/2” diameter stub shaft with tapered core bushings 1 1/4” to 4” diameter Standard 3” and 4” cone bushings available Color HMI Models/Options Safety cage with safety locking gate Large drive motors as required ● ●

  36. Different colors available Variety of safety systems customized Wireless remote controls Tail winch to pull material into machine Pneumatic material clamping in traverse tube Full material breaking in traverse tube ● ● ● ● ● ●

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