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Rapidly Cut Costs, Reduce Inventory, and Drive Revenue with Best Practice Reports and Dashboards . Bill Copacino, President and CEO, Oco Steve Morandi, VP of Manufacturing Solutions, Oco. Introductions. Bill Copacino CEO and President, Oco, Inc Recognized Leader in Supply Chain Management
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Rapidly Cut Costs, Reduce Inventory, and Drive Revenue with Best Practice Reports and Dashboards Bill Copacino, President and CEO, Oco Steve Morandi, VP of Manufacturing Solutions, Oco
Introductions • Bill Copacino • CEO and President, Oco, Inc • Recognized Leader in Supply Chain Management • Previously served as Group Chief Executive for Global Business Consulting at Accenture • Held management positions at General Electric, C&S Wholesale Grocers and Arthur D. Little, Inc. • Steve Morandi • VP of Industrial and Manufacturing Solutions, Oco, Inc • Certified GE Six Sigma Master Black Belt • Previous GE Global Services Leader for GE Aircraft Engines • Previous VP of PLM Collaboration Solutions at Parametric Technology Corporation (PTC)
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Summary Message Supply Chain Management is increasingly a strategic and critical business function… even more so in the challenging 2009 economy However, SCM has been slow to leverage Business Intelligence solutions Thoughtful analytics and reporting provide powerful leverage to SCM Process Metrics Collaboration Advanced Analytics & Extended Functional Capabilities Supply Chain Leaders are now leveraging these powerful solutions to drive compelling value for their companies
Critical Supply Chain Process Metrics Cost to Serve Adjusted Gross Margins Product Profitability Channel Profitability Customer Profitability Inventory Management Index (IMMSM) Reasons for a Stock-Out Excess Inventory (Days Supply) Variable Cost Productivity Purchase Price Variance Comprehensive Transportation Analysis Cost of Quality Enhanced Internal Process Metrics Internal Cross-Functional Metrics Extended Supply-Chain Collaboration Metrics • Supplier Scorecard • Customer Scorecard • Total Landed Cost of Imported Items • Sales and Operations Planning • The Perfect Order
Why Are Supply-Chain Analytics and Meaningful Reports so Difficult? • 1) Requires insight that is both deep and comprehensive: • Deep insight requires analytics that drive down to the root cause of over / under performance • Comprehensive insight requires analytics that look across departments, global regions, and product centers to contrast different aspects of the business Goals and Objectives • 2)However, this requires aggregating from across the extended supply chain: • Different departments, functions, geographies and/or business units • Different enterprise, department, legacy and manual systems including SAP and non-SAP • Mixed of trading partners across globe • 3) And these analytics must be pulled together quicklyand without significant resources: • Up and running in weeks to a few months • Require low upfront investment in people and money
Analysis Requires Data From Many Sources:Inventory Example • Data Elements & Metrics • Released Orders • Planned Orders • Historical Usage / Demand • Min/Max Values • Out-of-Stocks • Order Cycle Time • Customer Orders • Customer On-time Delivery • Back-Orders • Order Fill Rate • On-Hand Inventory ($, Units) • Months Supply • Obsolescence Rates • ERP Systems (Multiple Instances) • Inventory Planner Targets • Customer Target Performance • Business Unit Inventory Plan • Product-Line Inventory Plan • Inventory Budgeting / Targets Spreadsheets • D&B unique Customer ID • D&B unique Supplier ID • External Benchmarks (SCOR, etc) • Third Party Data Multiple Sources Must be Accessed and Integrated to Achieve Network Visibility and Optimization… Even within One Business Unit • Demand Planning & Mfg Execution (MES) • Production & Services Supply-Chain
Analysis Requires Data From Many Sources:Inventory Example (cont.) Challenge is Magnified Across Multiple Business Units Goals and Objectives Business Unit 1:
Analysis Requires Data From Many Sources:Inventory Example (cont.) Challenge is Magnified Across Multiple Business Units Goals and Objectives Business Unit 1: Business Unit 2: Business Unit 3:
Analysis Requires Data From Many Sources:Multi Business Unit Inventory Analysis Examples Inventory Management Data Source Complexity • Business Questions ERP North America (MAPICS) Production Demand Planning (I2) ERP Europe (Custom System) Third Party Data (D&B, etc) Inventory Budget S/Sheet 2 • Determine global services excess inventory across all stocking locations and cancel released and planned service orders or shift service supply to fulfill production demand. Multi Business Unit / Region / Product Line Inventory Visibility Corporate Global ERP Instance (SAP) ERP North America (Navision) Inventory Budget S/Sheet 3 Services Demand Planning (MCA) ERP Europe (BPICS) Sales Force CRM • What are our Customer Service levels and current backlog status for all global customers in Business Unit 3 and how does that compare to target levels? Inventory Budget S/Sheet 1 ERP Asia (Legacy System) Demand Planning (Legacy MES) Determine planner performance vs. budget in North America for all responsible items within new production across Business Units 1 & 2
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Complementary BI Advantages Complementary BI Drives Rapid ROI, Leveraging Existing BI and Data Infrastructure • Companies are focused on high value, urgent business needs • Revenue growth, cost reduction, inventory reduction, operational improvement • Analytics driven with data from multiple sources…both SAP and non-SAP sources • Users can not wait months or years to get access to critical data • However, IT teams are stretched on existing projects • Addressing strategic projects on the corporate IT roadmap • Focused on urgent, day-to-day fire fighting • Therefore, many IT organizations are leveraging alternative, “complementary” approaches • Leverages existing SAP business intelligence and data management infrastructure • Focuses on specific, high value business needs and incorporates best practice analytics • Provides a low cost and low resource solution that can be quickly deployed
SAP BusinessObjects / Oco OnDemand BI Solution 3 • On Demand SaaS Solution • One Integrated Solution • Deployed in 10 weeks • Fixed Cost, Fixed Time • Mix of Tools for Different Users • Leverages Existing BI and DW Infrastructure 2 1
Unique Value Proposition Solution is deployed in a quarter of the timeof traditional solutions Deployed in six to ten weeks Prepackaged solutions developed for different industries and for specific business problems Rapidly able to integrate data from multiple source systems Affordable solution, often a fraction of the costof competing offerings Delivered on a fixed-time, fixed-cost basis (Oco owns any over-run, not the customer) All hardware, software and support delivered on-demand Rapid data mapping through powerful, patented tools More efficiently leverages IT and business users time Relentless focus on value creation Compelling ROI and rapid payback Best practice solutions for specific areas Solution requires minimal involvementfrom IT and the business users
We Can Quickly Drive Benefit to Your Business in 90 Days Mission Enable our customers to rapidly make accurate, insightful business decisions that have a significant impact on: Revenue Growth Cost Reduction Inventory Reduction Solution Impact Provide high impact business analytics on your business with your data in 6 to 10 weeks Drive payback in 90 days or less Achieve ROI of 3x investment SAP BusinessObjects / Oco OnDemand BI Solution • Operational Performance • Customer Satisfaction • Asset Utilization “The visibility to inventory metrics and actionable details provided by the Oco solution allowed us to reduce our multi-million dollar global spare parts inventory by over 17% in less than 5 months with minimal impact on customer service levels” “We have found many opportunities for savings by being able to analyze and view this information in an integrated way, and we expect to be able to recover the Oco investment in the first 30 days of the solution implementation.” Craig Cole, Global Strategic Operations Director, Beckman Coulter Bill Coyne, Director Purchasing & Logistics, Welch’s Foods Inc.
Management Team Staff Casual Users Functional Managers Analysts Sales & Profitability Sourcing & Procurement Inventory Quality & Production Transportation & Logistics Products & Innovation Customer Management Services Performance Asset Management Industry-Specific Modules for the Spectrum of Users Industry-Specific Solution Modules
SAP BusinessObjects/OcoInventory Management Module Metrics Advanced Analytics • Inventory Trending (Months Supply vs. Targets) • Inventory Timeline • Time Supply Histogram • Top 10 Inventory Excesses and Shortages • Top 10 Projected Inventory Value Changes • Back-Order Trending and Aging Buckets • Top Out-of-Stock Parts • Customer On-Time Delivery Variation • Inventory Management Index (IMM)SM Inventory Management Index (IMMSM) (%OTD) – (% Items Back-Ordered) – (% Items Exceeding Days On-Hand Supply Targets) • Inventory Turns • Months (or Days) of Supply (SCOR) • Target Levels (Days, Units, $’s) • Actual Inventory Value - $ (SCOR) • Order Fill Rates (SCOR) • Order Fulfillment Cycle Time (SCOR) • Customer Delivery Cycle Time (SCOR) • Complete Order Percentage • Customer On-Time Delivery Percent (SCOR) • Customer Back-Orders • Out-of-Stock Parts • Stocking Location Quantities • Historical Demand / Usage • Obsolescence Rates • Cost for Inventory Planning (SCOR)
SAP BusinessObjects/OcoSourcing and Procurement Module Metrics Advanced Analytics • Supplier Item Cost Productivity (Yr over Yr) • Supplier Total Cost Productivity (Yr over Yr) • Supplier Purchase Price Variance (PPV) • Supplier Aggregate Rank (Top & Bottom 10) • Trending (Rejects, Ship Complete, Invoice Accuracy) • Supplier Back-Order Trending and Aging Buckets • Supplier On-Time Percentage Variation • Supplier Cost of Poor Quality • Supplier Total Spend vs. Plan ($) • Supplier Unit Cost • Supplier Accounts Payable • Supplier Quality (DPMO) • Damage Rate Percentage • Supplier Problem Resolution Times • Supplier Quoted Lead Times • Supplier Order Fill Rates • Supplier On-Time Delivery Percentage • Supplier Delivery Cycle Time • Complete Order Percentage • Back-Order Quantities • Invoice Accuracy • Supplier Inventory Days On-Hand
SAP BusinessObjects/OcoTransportation Module Metrics Advanced Analytics • Percent of Truck Capacity Utilization • Accessorial Charges as Percent of Total Cost • Percent On-Time Delivery to Customer • Percent Empty Return Miles (Fleet) • Cost-to-Serve • Comparative Analysis of Detailed Accessorial Charges by Carrier • Cost Benchmark Comparisons • Total Transportation Budget Tracking • Lane Analysis (for any lane defined by sum of zip codes for origin and destination) • Cost per Mile (by mode) • Cost per Case (assigned by cube weight) • Cost per Hundred Weight (assigned by cube weight) • Cost per Hundred Weight Miles • On-Time Shipment Percent • Total Network Miles • Total Network MPG • Cost versus Plan • Cost Versus Last Year • Analysis by Mode • Analysis by Carrier • Analysis by Lane
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Welch’s Company Background • Welch’s is a large manufacturer of beverages and food (jams, jellies) made from grapes • Food processing and marketing arm of The National Grape Cooperative Association • Sell through both distributors and directly to end customers (grocery stores, restaurants) • Operations in 35 countries • $600m in revenues and 1,200 employees
Problems Welch’s Encountered:Management Reporting for Transportation • Many different IT systems across the business and in many different departments • Transportation has 3 different systems: Oracle ERP, Freight Pay, Legacy • Welch’s was going through an upgrade to a new ERP system • New ERP system does not have a Transportation & Logistics reporting module • Welch’s wanted to reduce costs and improve service levels in transportation and logistics • Welch’s needs better visibility into its transportation operations • Better analytical tools for $50MM + in transportation expenditures
Selection of Solution • Oco Solution for Transportation Reporting • Different reports and key performance indicators • Data from three systems organized into single data warehouse • Solution is extremely user friendly • Intuitive user interface required little training • Usable by both power users and everyday staff • Ability to slice and dice entire data warehouse across different dimensions • Affordable solution that could be deployed quickly • Required very minimal support from an overburdened IT staff • Compelling value proposition that would drive financial ROI • Reports focused on address specific business questions to improve Welch’s bottom line
Solution Usage and Benefits Oco’s Solution allows Welch’s to address a number of key issues, for example • Ensure outgoing customer shipments are fully loaded • Identify intra-Welch’s shipments on critical shipping days • Analyze costs, utilization, and performance in different ways • Year-over-Year cost trends • Comparison between carriers • Budget variance analysis • Customer cost-to-serve Welch’s expects benefits to drive financial bottom line impact • Understanding and analyzing detailed costs by different dimensions • Slice and dice by geography, plant, distribution center, carrier, customer, ship form (frozen, refrigerated), type of cost, any time period • One data warehouse with all the relevant data • Drill all the way down to the individual freight bill • Identifying opportunities to consolidate shipments to reduce carrier costs • Expect to identify opportunities to optimize scheduling to improve service levels “The solution gave us the ability to very rapidly combine information from several different information systems, and their solution provided a view of detailed distribution costs, order flows and distribution operations that we did not previously have. We have found many opportunities for savings by being able to analyze and view this information in an integrated way, and we expect to be able to recover the investment in the first 30 days of the solution implementation.” Bill Coyne, Director Purchasing & Logistics, Welch Foods Inc.
Beckman Coulter Company Background • $2.7 billion global medical device company • 78% of sales from recurring revenue • Direct presence in 130 countries • 97-98% Customer Service Level commitment • 50,000 Service Parts • 33,000 with On Hand Qty • Cost range $.01 to $50,000 • Vast majority internally supplied • 106 Different Global Stocking Groups • 10 Different US Based Business Centers • 3 Major International Distributor Relationships
Beckman Coulter Company Background (cont.) ERP roll out in North America • Completely lost our reporting • Connections into necessary legacy systems were broken US Field Engineer Mobile Implementation • Conversion from laptop oriented system to handheld PDA as primary information exchange mechanism Service Restructure • Global Service Organization Formed
Problems Beckman Coulter Encountered Customer Service Level problems • Days when orders wouldn’t go through • Orders were misrouted Supply Problems • Damaged legacy connections hampered restocking • Slow adoption of new reverse logistics processes Tremendous organizational inefficiencies and cost • Multiple repair visits • Excessive shipping • Over targeted stock levels by 15-20% Customers were letting Beckman Coulter know!!
Selection of Solution Minimal IT burden • Ftp transfers Short Time Line • 8 Weeks to go live Global Access for Single view • Intuitive User Interface • Export to Excel for more detailed looks Integration into Legacy System Complementary Approach to World Class Tools
Results Found Opportunities Found Within the First Few Weeks of Solution Deployment • Quickly Identified Data Clean Up Issues • $1 million obsolescence, in transit, expensed items • Global Movement to Eliminate Orders • $900 K relocated to deployable locations • Eliminated Excessive Inbound Orders • $1 million changing demand, phase out • General Collaboration Improvements • $750 K manual project identified Over 17% Year End Inventory $$ Reduction and CSL Targets Achieved in Less than 5 Months!!
Global Equipment OEM Multi-Business Unit Project • Company Background • Multi-billion dollar global Corporation • Solution was for a $350 million global Division • Large acquisition footprint • Solution Overview • Provided reporting and analytics across three independent business units (BU’s) • Aggregation across all BU’s along with detailed analysis • 19 multi-dimensional reports and 3 functional dashboards • Covered Sales, Inventory, Sourcing & Procurement and Customer functional areas • Global sites (multiple US sites, Netherlands, UK, Germany, Malaysia, Singapore) • Multiple currencies (USD, local, transactional) • Multiple languages • Source Systems • 8 unique ERP systems (including SAP) • 3rd party systems (D&B) • Multiple Excel spreadsheets
Agenda • Supply Chain Challenges & Capabilities • Solution Overview • Oco and SAP BusinessObjects BI OnDemand Solution • Demonstration • Case Studies • Welch’s • Beckman Coulter • Global Equipment OEM • Summary and Q&A
Unique Value Proposition Solution is deployed in a quarter of the timeof traditional solutions Deployed in six to ten weeks Prepackaged solutions developed for different industries and for specific business problems Rapidly able to integrate data from multiple source systems Affordable solution, often a fraction of the costof competing offerings Delivered on a fixed-time, fixed-cost basis (Oco owns any over-run, not the customer) All hardware, software and support delivered on-demand Rapid data mapping through powerful, patented tools More efficiently leverages IT and business users time Relentless focus on value creation Compelling ROI and rapid payback Best practice solutions for specific areas Solution requires minimal involvementfrom IT and the business users We are willing to invest in a 2 week Proof-of-Concept (POC) in an identified part of your business where you are attempting to drive immediate 2009 improvements… Seeing is Believing!
7 Key Points to Take Home • Opportunity for SCM to leverage BI and drive value for their organizations • Joint SAP BusinessObjects and Oco Solution is complementary with existing BI solutions and maximizes existing SAP investments and infrastructure • Solution can be rapidly deployed in as few as 10 weeks. • 90 day payback and 3x ROI for our customers • Target specific business opportunity areas to drive rapid ROI - Welch’s Foods, Beckman Coulter and others have generated substantial savings in critically short time intervals • Incorporates data from multiple SAP instances (SAP R3, SAP CRM, SAP BW, etc.) and non-SAP data sources • We are prepared to invest with you in a well defined proof-of-concept (POC)… seeing is believing
Resources • To learn more about the SAP BusinessObjects-Oco OnDemand Business Intelligence Solution please contact: • Steve Morandi (Oco), 781 810-2508, smorandi@oco-inc.com • Bill Copacino (Oco), 781 810-2123, wcopacino@oco-inc.com • Aaron Mittler (SAP BusinessObjects), 416 224-7592, aaron.mittler@businessobjects.com • You can find additional information on: • SAP BusinessObjects at www.ondemand.com/businessintelligence • Oco at www.oco-inc.com Stop by our Booth # 120 to learn more about our 2 week Proof of Concept (POC)
Question and Answer How to contact me: Steve Morandi smorandi@oco-inc.com
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SAP BusinessObjects & Oco Provide Rapid Access to Information Oco and SAP BusinessObjects provide rapid access to information-- ---from any corporate, trading partner or 3rd-party IT system • Provides a comprehensive analytic and reporting solution • Includes powerful drill-down reports, dashboards, key performance indicators, and exception reports • Access to SAP BusinessObjects and Oco suite of reporting through our strategic partnership • Addresses users’ needs for time sensitive, critical reporting needs • Delivers a complete solution as a Software-as-a-Service offering • Data transfer, data discovery, data mapping, data model, data base, user access via a web browser • Distinct ability to rapidly assemble data from multiple data sources… SAP and non-SAP sources • Report development, quality assurance, on-going data base maintenance & customer support • Offers compelling value proposition • Solution in a quarter of the time (6 to 10 weeks), at fractional costs, without risk of traditional approaches • Solutions do not compete or replace existing BI solutions, but • Are complementary to and leverage existing BI investments • Efficiently utilizes the time and resources required from IT and business users