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Business Success Through Safety Excellence

Business Success Through Safety Excellence. Jeffrey D. Mousseau, P.E. President and General Manager Bechtel BWXT Idaho. Jeffrey Mousseau Bio. Jeffrey D. Mousseau, P.E. President and General Manager Bechtel BWXT Idaho Advanced Mixed Waste Treatment Project

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Business Success Through Safety Excellence

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  1. Business Success Through Safety Excellence Jeffrey D. Mousseau, P.E. President and General Manager Bechtel BWXT Idaho

  2. Jeffrey Mousseau Bio Jeffrey D. Mousseau, P.E. President and General Manager Bechtel BWXT Idaho Advanced Mixed Waste Treatment Project Jeff is the President and General Manager of the Advanced Mixed Waste Treatment Project, managed and operated for the U.S. Department of Energy by an affiliate of Bechtel National, Inc. Located at the Department’s Idaho site, the Advanced Mixed Waste Treatment Project (AMWTP) mission is to safely and compliantly retrieve and treat some 65,000 cubic meters of legacy plutonium contaminated mixed waste and safely ship it out of Idaho. The majority of waste will be shipped to the Waste Isolation Pilot Plant in Carlsbad New Mexico for disposal. Prior to this assignment Mr. Mousseau served as Vice President and Plant Manager of AMWTP. In this capacity, he consistently and successfully worked with DOE’s Idaho Operations and Carlsbad Field Offices to facilitate difficult compliance requirements and shipping schedules. His leadership was also instrumental in AMWTP obtaining DOE’s Integrated Safety Management System validation which has helped AMWTP to compile one of the DOE’s best safety records. Mr. Mousseau’s background includes 20 years of progressive responsibilities at the Idaho National Laboratory. In total, he has more than 28 years experience working and managing environmental cleanup and plant operations including compliant disposition of radioactive and hazardous waste for both commercial and federal customers. An engineering graduate of the University of Idaho, Mr. Mousseau is licensed as a professional engineer in mechanical engineering in the state of Idaho. For the past two years he has served on the Leadership Board of the State of Idaho Board of Directors of the American Red Cross, and recently served as co-Chair of the United Way of Idaho Falls and Bonneville County. Mr. Mousseau is also on the Board of Directors of the YMCA of Idaho Falls.

  3. Bechtel BWXT Idaho is committed to safely, compliantly, and efficiently managing and operating the Advanced Mixed Waste Treatment Project to retrieve, characterize, process, package and ship 65,000 cubic meters of historically managed stored transuranic nuclear waste for shipment to permanent disposal sites outside of Idaho and also support the receipt and treatment of transuranic waste from other DOE sites for shipment to the Waste Isolation Pilot Plant.  Challenge

  4. Hazardous WorkRadiological, chemical, physical, environmental, and other • Physical hazards • Organic, inorganic, PCB, Be • Radiologicalcontamination • Environmental hazards • Unexpected hazards

  5. Storage/Retrieval • Payload/ • Shipping • TRU waste • MLLW waste • Characterization • Assay • Radiography • Head gas sampling • Treatment • Supercompaction • Liquids treatment • Sizing DisposalOptions CommercialTSD NevadaTest Site WIPP AMWTP Process Flow65,000 m3 Transuranic Waste Inventory

  6. AMWTP Aerial

  7. Customer Expectations • Customer Safety Expectations • Must provide a safe and secure work environment • Must remain the top priority and never be compromised by other priorities • Must maintain the highest safety standards • Must be integrated into all work • Must have an unwavering commitment to the protection of workers and zero accidents/incidents • Must establish a safe workplace culture • CPOF, DEAR 970.5215-3 • Payment of fee dependent upon, “…worker safety and health, including performance under an approved Integrated Safety Management System…” • If contractor does not meet…ES&H…fee may be unilaterally reduced by the contracting officer • Up to 100 percent of earned fee may be lost

  8. Safety Performance Affects Bottom Line • Contractor Performance Assessment Report • Worker safety and health key consideration • Completed report cards used for source selection • Poor report card = reduced opportunities • Bechtel BWXT Idaho fee earned based on production performance • Performance is safety based • Poor safety performance = lower production performance = production delays

  9. 1.4 1.24 1.2 1 0.8 0.6 0.4 0.2 0 1st PeriodMay 2005 throughApril 2006 Financial Results

  10. AMWTP Safety Committee formed • Implemented maintenance work order system based on ISMS core functions • BBWI assumes AMWTP Contract • Implemented all-hands employee meetings May 2005 May 2005 May 2005 May 2005 • Implemented Employee Communications Program • HPI training and error precursors • Began use of direct-reading dosimeters • Implemented AMWTP United Way participation May 2005 June 2005 July 2005 August 2005 3MSafe Hours 2MSafe Hours .79 .78 .78 .77 .77 .73 .72 .71 .71 .61 .53 .53 • Conduct of Operations handbook issued to all employees • Issued AMWTP Project Values • Conduct of Operations improvements Phase I September 2005 October 2005 December 2005 61 Rem 33 • Established reduced radiation dose goals through employee ALARA Committee • Safety Committee reformed into the Employee Safety and Improvement Team • Upgraded work order system to MAXIMO, significantly enhancing integration and data recording capabilities January 2006 February 2006 February 2006 6,470 m3 TRU / 732 m3 MLLW • Total Recordable Case Rate for this contract period was 0.71 with 6 actual cases

  11. 0.89 2nd PeriodMay 2006throughApril 2008 Financial Results 1.4 1.24 1.2 1 0.8 0.6 0.4 0.2 0 1st PeriodMay 2005 throughApril 2006

  12. September 2006 September 2006 October 2006 December 2006 • Received ISMS Phase I approval by DOE • Map to Safety published • Formalized pre/post-job briefings for all maintenance work • Began labeling and isolation of higher dose containers January 2008 April 2008 May 2008 May 2008 May 2007 May 2007 July 2007 October 2007 October 2007 • Implemented senior supervisory watch program for higher risk work activities • Approval and implementation of our 10 CFR 851 H&S plan for worker safety • Started Safety Bucks Campaigns • Safety leadership training initiated • ISMS Phase II implementation approved by DOE-ID • Implemented HPI analysis of all ORPS events, recordables, and first aids • ALARA successes reduce overall dose by 50% • ESIT elections • BBWI awarded one-year contract extension 4MSafe Hours 5MSafe Hours 6MSafe Hours May 2006 May 2006 May 2006 June 2006 July 2006 • BBWI awarded two-year contract extension • Began implementation of DOE orders in List B requirements • Began ISMS implementation • Implemented Keys Behavior-based Safety Program • Implemented an enhanced systems engineering program 1.7 1.69 1.42 1.08 1.2 .96 .99 .94 .98 .86 .97 .97 .81 .86 .84 .69 .69 .96 .67 .62 .62 .49 .49 59 Rem 44 18,536 m3 TRU / 2,319 m3 MLLW • Total Recordable Case Rate for this contract period was 1.16 with 19 actual cases

  13. 1.14 3rd PeriodMay 2008throughApril 2009 Financial Results 1.4 1.24 1.2 0.89 1 0.8 0.6 0.4 0.2 0 1st PeriodMay 2005 throughApril 2006 2nd PeriodMay 2006throughApril 2008

  14. Implemented winter safety plan • Safety emphasis on low-hazard activities • Implement personal safety plans for all employees • KEYS observations focus on winter safety and recurrent injuries • Employee safety video contest announced • Implemented on-shift HPI mentors • Employee safety video judging completed October 2008 November 2008 December 2008 December 2008 February 2009 March 2009 May 2009 7MSafe Hours 8MSafe Hours 1.61 1.66 1.48 1.46 1.45 1.37 1.35 1.33 1.34 1.15 .90 .77 33.7 Rem 18 23,855 m3 TRU / 4,042 m3 MLLW • Total Recordable Case Rate for this contract period was 0.77 with 6 actual cases

  15. ~1.0 TBD 4th PeriodMay 2009throughSeptember 2009 Financial Results 1.4 1.24 1.14 1.2 0.89 1 0.8 0.6 0.4 0.2 0 1st PeriodMay 2005 throughApril 2006 2nd PeriodMay 2006throughApril 2008 3rd PeriodMay 2008throughApril 2009

  16. Million hours without OSHA recordable • VPP Star status • Approaching 9 million hours without lost time accident July 2009 July 2009 Anticipate September 2009 9MForecast 9/09 .77 .77 .62 7 Rem 5 25,455 m3 TRU / MLLW Work Part of ARRA • Total Recordable Case Rate for this contract period was 0 with 0 actual cases (current reporting rate from August 2008 through July 2009 is 0.62 with 5 cases)

  17. TBD 5th PeriodOctober 2009throughJanuary 2010 Financial Results 1.4 1.24 ~1.2 1.14 1.2 0.89 1 0.8 0.6 0.4 0.2 0 1st PeriodMay 2005 throughApril 2006 2nd PeriodMay 2006throughApril 2008 3rd PeriodMay 2008throughApril 2009 4th PeriodMay 2009throughSeptember 2009

  18. Safety Excellence8.8 million hours without a lost time accident

  19. Active Employee Participation • Active and engaged workforce • KEYS – Keep everyone and yourself safe • Employee communications • Integrated ISM

  20. Celebrating Working SafelyRecognizing Human Performance excellence Safety is an inherent part of our culture, which we celebrate throughout the year: • Baseball nights • Breakfast at the plant • Ice cream celebrations • Celebrating VPP

  21. AMWTP employees gather to raise the VPP Star site flag on Tuesday, July 28, 2009 The Bottom Line, Safety Pays

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