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CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE. Productivity, Safety and Performance Improvement. CAE Overview. 8,000 employees| Annual revenue $ 1.8b | Trains 100,000 people annually Invests 10% revenues/year R&D | $270m R&D for mining, healthcare and energy
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CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE Productivity, Safety and Performance Improvement
CAE Overview 8,000 employees| Annual revenue $1.8b | Trains 100,000 people annually Invests 10% revenues/year R&D | $270m R&D for mining, healthcare and energy CAE has operations and facilities in 100 sites in > 20 countries 1,300 High-fidelity simulators in operation around the world
Civil Training and Services • A global leader in aviation training services • 42 aviation training locations worldwide for pilots and technicians • Equipped with more than 210 full-flight simulators • Serving more than 3,500 airlines, aircraft operators and OEMs • CAE Global Academy: world's largest network of ab initio flight schools • 12 locations on five continents and a fleet of more than 240 aircraft
Military Simulation Products, Training and Services • Leader for air, land and sea applications • Supplies products and services to more than 50 nations • Largest Canadian-owned defence contractor • Continued success for CAE USA • Supplier to all branches of U.S. defence forces • More than $150 million in business over the past 5 years from the“Night Stalkers,” the U.S. army’s elite Special Forces
CAE Terra Simulator Model CAT 793F P&H 4100 P&H 4100 XPC
General Overview (Electric Shovel cabin) Mirrors Projectors Screen Instructor Area Simulated Cabin Motion System
Reduced time to proficiencyby 50% Reduced attrition by a factorof three, from 15% to 5% Improved instructor efficiency by 300% An Integrated Simulation-Based Training Program Can Help Address the Skills Gap Efficiently and Cost-Effectively The benefitsof simulation… … bring tangible improvementsto training* Learning by doing Significantly higher retention Skills acquisition and practice Problem solving/decision making skills Feedback and measurement Context relevance Safe failure High presence and immersion High engagement Source: A Comparison of Simulation-Based and Conventional Training Methods, Experience Builders LLC * Statistics based on CAE’s experience in Aviation over the last 30 years
CAE Terra Training System CAETerra Simulator Qualified and Proficient Operators Instructor-lead CAE Classroom Mine Standards Achieved Interactive E-Learning Classroom New Operators Existing Operators enter from Mine site 20% enter to optimise daily tasks. Increase Mine productivity by improving efficiency of daily tasks. Examples of increased KPI’s are • Increase load capacity • Increase speed of loading times (spotting) • Increased haulage capacity 80% are High Level Risk Learning correct equipment procedures • Decrease fleet maintenance costs • Increase fleet availability • Improve overall Mine safety • Prevent unforeseen Mine stoppage Workforce enters the Mining Industry
Haul Truck Lesson Samples • Basic Operating Procedures - Forwards Stop and Go • Drive forwards, brake and park on a flat surface. • Drive forwards, navigating around simple obstacles • Basic Operating Procedures - Reverse Stop and Go • Drive backwards and reverse park on flat surfaces • Change Directions and Speed • Basic Haul Cycle • Load at loader • Hauling load • Dump load on stockpile • Complex Operating Procedures – Basic manoeuvres • Drive forwards • Around complex obstacles • Through arches • Down short steep ramps • Down long grade • Around hairpin curve • Onto spoil using crossover • Onto stockpile • Into shop • In soft ground • In narrow corridor • Utilizing runway lane • Park • Fuel and lube station • Facing downhill • Facing uphill • In parking ditch • On a slope • Complex Operating Procedures – Haul Cycle • Load • Left side of shovel • Right side of shovel • From backhoe – Tail loading • From backhoe – Side loading • From Silo • Dumping Under Specified Conditions • Into grizzlies • In multi piles for pit floor repair • Spread load • Free dump on a spoil that is sloughing • Emergency Operating Procedures • Going downhill with ARC on and truck gaining speed (additional retardation with hand control) • Downhill in slippery conditions • Spin-out on uphill in slippery conditions • Loss of control on level road in slippery conditions • Evasive action for oncoming traffic in a skid situation • ARC off • ARC on • ARC on and using service brake (overloaded truck) • Loss of steering pressure • Loss of brake oil pressure • Front tire blowout • Truck fire • Skid ramp
Cable Shovel Scenario Samples • Normal Shovel Operation - Continued • Loading Maneuver • Normal Loading • Loading Truck on both sides • Loading Method • Single back-up – Bench Cut • Single back-up – Box Cut • Double back-up – Bench Cut • Double back-up – Box cut • Frost layer Bucket sequence • Modified drive-by • Proper Dig Plan, Sequencing and Power Cable Setups • GenSet • Special Shovel Operation • Propel to Cable Satellite and pick-up • Propel to Cable Spool and pick-up • Emergency Operating Procedures • Dealing with Fire • Dealing with Truck failure • Dealing with Loss of visibility • Snow • Fog • Rain • Collaboration with Maintenance function • Hoist rope unravel • Hoist rope breaks • Fault-control loss • Lose Limits • Lose hoist limits • Start-Up Procedure • Basic step-by-step procedure • Shutdown procedure • Normal Shutdown • Extended Shutdown • Emergency Shutdown • Lower Boarding shut • Basic Motion Control Procedure • Safety check before starting to work • Hoist Motion Control • Swing Motion Control • Crowd Motion Control • Propel Motion Control • Linking Motion Control • Normal Shovel Operation • Digging Cycle • Shovel Position (for and during operation) • Single back-up Maximum Slew Angle • Single back-up Shovel positioning sequence • Single back-up Maximum Slew Angle • Single back-up Shovel positioning sequence • Digging Maneuver • Normal Digging • Dig low face • Dig medium face • Dig high face • Control Rock in face • Control frost lumps • Dig ramp going up or down
Simulator Learning Activities Engine Custom based PerformanceView Lesson Competences View • Main Features • Monitor Student progress via • Competences View • Performance View • Providing Scoring • Custom based performance view
Instructor Station • Ergonomic • Multi-touch • Tablet PC Option • Easy to use & operational • Enhanced Debrief Capability • Extended Lesson plan Capabilities (LPS) • Driving Interaction from Instructor • Offer same capabilities as the regulated aviation industry instructors station
Motion System • Leveraging CAE’s motion expertise • Extensive capabilities • High Pay Load availability • 6 DOF rotary actuators • Compact: 15 inches height (retracted) • Pay load: 1,000kg • Following FAA regulations
Mission Training • Maximize return on simulator cabin purchase, • Becomes a training device when not in the classroom simulator. • Operation for basic lesson and vehicle induction training.
Increased Retention and ProficiencyKey Simulator Training differentiator • Enhanced realism and fidelity based on the aviation standard • High-fidelity simulation • Advanced Soil/Rock Dynamics interaction with terrain • High fidelity visuals • High definition projector screens • Six degrees-of-freedom motion system • Instructor station based on our aviation simulators • Brief-debrief system