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CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE

CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE. Productivity, Safety and Performance Improvement. CAE Overview. 8,000 employees| Annual revenue $ 1.8b | Trains 100,000 people annually Invests 10% revenues/year R&D | $270m R&D for mining, healthcare and energy

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CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE

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  1. CAE TERRA – SIMULATOR BASED OPERATOR TRAINING CENTRE Productivity, Safety and Performance Improvement

  2. CAE Overview 8,000 employees| Annual revenue $1.8b | Trains 100,000 people annually Invests 10% revenues/year R&D | $270m R&D for mining, healthcare and energy CAE has operations and facilities in 100 sites in > 20 countries 1,300 High-fidelity simulators in operation around the world

  3. Civil Training and Services • A global leader in aviation training services • 42 aviation training locations worldwide for pilots and technicians • Equipped with more than 210 full-flight simulators • Serving more than 3,500 airlines, aircraft operators and OEMs • CAE Global Academy: world's largest network of ab initio flight schools • 12 locations on five continents and a fleet of more than 240 aircraft

  4. Military Simulation Products, Training and Services • Leader for air, land and sea applications • Supplies products and services to more than 50 nations • Largest Canadian-owned defence contractor • Continued success for CAE USA • Supplier to all branches of U.S. defence forces • More than $150 million in business over the past 5 years from the“Night Stalkers,” the U.S. army’s elite Special Forces

  5. Complete suite for all segments of aviation

  6. Similarities (Mining vs Military)

  7. CAE Terra Simulator Model CAT 793F P&H 4100 P&H 4100 XPC

  8. CAE Terra Deployable Trainer

  9. CAE Terra Classroom

  10. General Overview (Electric Shovel cabin) Mirrors Projectors Screen Instructor Area Simulated Cabin Motion System

  11. Reduced time to proficiencyby 50% Reduced attrition by a factorof three, from 15% to 5% Improved instructor efficiency by 300% An Integrated Simulation-Based Training Program Can Help Address the Skills Gap Efficiently and Cost-Effectively The benefitsof simulation… … bring tangible improvementsto training* Learning by doing Significantly higher retention Skills acquisition and practice Problem solving/decision making skills Feedback and measurement Context relevance Safe failure High presence and immersion High engagement Source: A Comparison of Simulation-Based and Conventional Training Methods, Experience Builders LLC * Statistics based on CAE’s experience in Aviation over the last 30 years

  12. CAE Terra Training System CAETerra Simulator Qualified and Proficient Operators Instructor-lead CAE Classroom Mine Standards Achieved Interactive E-Learning Classroom New Operators Existing Operators enter from Mine site 20% enter to optimise daily tasks. Increase Mine productivity by improving efficiency of daily tasks. Examples of increased KPI’s are • Increase load capacity • Increase speed of loading times (spotting) • Increased haulage capacity 80% are High Level Risk Learning correct equipment procedures • Decrease fleet maintenance costs • Increase fleet availability • Improve overall Mine safety • Prevent unforeseen Mine stoppage Workforce enters the Mining Industry

  13. Haul Truck Lesson Samples • Basic Operating Procedures - Forwards Stop and Go • Drive forwards, brake and park on a flat surface. • Drive forwards, navigating around simple obstacles • Basic Operating Procedures - Reverse Stop and Go • Drive backwards and reverse park on flat surfaces • Change Directions and Speed • Basic Haul Cycle • Load at loader • Hauling load • Dump load on stockpile • Complex Operating Procedures – Basic manoeuvres • Drive forwards • Around complex obstacles • Through arches • Down short steep ramps • Down long grade • Around hairpin curve • Onto spoil using crossover • Onto stockpile • Into shop • In soft ground • In narrow corridor • Utilizing runway lane • Park • Fuel and lube station • Facing downhill • Facing uphill • In parking ditch • On a slope • Complex Operating Procedures – Haul Cycle • Load • Left side of shovel • Right side of shovel • From backhoe – Tail loading • From backhoe – Side loading • From Silo • Dumping Under Specified Conditions • Into grizzlies • In multi piles for pit floor repair • Spread load • Free dump on a spoil that is sloughing • Emergency Operating Procedures • Going downhill with ARC on and truck gaining speed (additional retardation with hand control) • Downhill in slippery conditions • Spin-out on uphill in slippery conditions • Loss of control on level road in slippery conditions • Evasive action for oncoming traffic in a skid situation • ARC off • ARC on • ARC on and using service brake (overloaded truck) • Loss of steering pressure • Loss of brake oil pressure • Front tire blowout • Truck fire • Skid ramp

  14. Cable Shovel Scenario Samples • Normal Shovel Operation - Continued • Loading Maneuver • Normal Loading • Loading Truck on both sides • Loading Method • Single back-up – Bench Cut • Single back-up – Box Cut • Double back-up – Bench Cut • Double back-up – Box cut • Frost layer Bucket sequence • Modified drive-by • Proper Dig Plan, Sequencing and Power Cable Setups • GenSet • Special Shovel Operation • Propel to Cable Satellite and pick-up • Propel to Cable Spool and pick-up • Emergency Operating Procedures • Dealing with Fire • Dealing with Truck failure • Dealing with Loss of visibility • Snow • Fog • Rain • Collaboration with Maintenance function • Hoist rope unravel • Hoist rope breaks • Fault-control loss • Lose Limits • Lose hoist limits • Start-Up Procedure • Basic step-by-step procedure • Shutdown procedure • Normal Shutdown • Extended Shutdown • Emergency Shutdown • Lower Boarding shut • Basic Motion Control Procedure • Safety check before starting to work • Hoist Motion Control • Swing Motion Control • Crowd Motion Control • Propel Motion Control • Linking Motion Control • Normal Shovel Operation • Digging Cycle • Shovel Position (for and during operation) • Single back-up Maximum Slew Angle • Single back-up Shovel positioning sequence • Single back-up Maximum Slew Angle • Single back-up Shovel positioning sequence • Digging Maneuver • Normal Digging • Dig low face • Dig medium face • Dig high face • Control Rock in face • Control frost lumps • Dig ramp going up or down

  15. Simulator Learning Activities Engine Custom based PerformanceView Lesson Competences View • Main Features • Monitor Student progress via • Competences View • Performance View • Providing Scoring • Custom based performance view

  16. Instructor Station • Ergonomic • Multi-touch • Tablet PC Option • Easy to use & operational • Enhanced Debrief Capability • Extended Lesson plan Capabilities (LPS) • Driving Interaction from Instructor • Offer same capabilities as the regulated aviation industry instructors station

  17. Motion System • Leveraging CAE’s motion expertise • Extensive capabilities • High Pay Load availability • 6 DOF rotary actuators • Compact: 15 inches height (retracted) • Pay load: 1,000kg • Following FAA regulations

  18. Mission Training • Maximize return on simulator cabin purchase, • Becomes a training device when not in the classroom simulator. • Operation for basic lesson and vehicle induction training.

  19. Increased Retention and ProficiencyKey Simulator Training differentiator • Enhanced realism and fidelity based on the aviation standard • High-fidelity simulation • Advanced Soil/Rock Dynamics interaction with terrain • High fidelity visuals • High definition projector screens • Six degrees-of-freedom motion system • Instructor station based on our aviation simulators • Brief-debrief system

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