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External Review of LHC Collimation Project Oliver Aberle 1 th July 2004. Mechanical robustness. Overview. Material choice Ansys results Material for phase 1 SPS test: Robustness Beam parameters Thermo-mechanical Analysis Results What can we learn?. Material choice.
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External Review ofLHC Collimation ProjectOliver Aberle1th July 2004 Mechanical robustness
Overview • Material choice • Ansys results • Material for phase 1 • SPS test: Robustness • Beam parameters • Thermo-mechanical Analysis • Results • What can we learn? External Review of LHC Collimation Projects
Material choice • Which material withstands the different LHC beam scenarios? External Review of LHC Collimation Projects
Material choice - Has to withstand 3 major scenarios: • Proton beam at 7 TeV (9.1e11 p, 200ns) • Beam at Injection (450 GeV, 3.2e13 p) • Ion beam (e.g. Pb) - Other demands • Vacuum • Impedance External Review of LHC Collimation Projects
Material choice A: 10x10 mm B: 5x5 mm Finite Element Model 2D MESH 104 parabolic elements 3 104 nodes 0.05x0.05 mm mesh size MATERIALS Graphite Beryllium 3D CFC Graphite matrix with:27 % in x direction4 % in y and z direction Elastic linear law Small deformations Free Sliding Beam sweeping Symmetry External Review of LHC Collimation Projects
Ansys results Graphite Slice at 20 cm / 7 TeV CFC Slice at 100 cm / 450 GeV External Review of LHC Collimation Projects
Ansys results Stress values for different proton load cases Maximum stress values External Review of LHC Collimation Projects
Material for phase 1 • Graphite or Carbon-carbon(very similar robustness?!) • 10 times more robust than next best material (Be) • Beryllium does not withstand the expected beam impact at injection and 7 TeV (Ok for slow losses) External Review of LHC Collimation Projects
SPS test: Robustness Vacuum tank Beamaxis Support Plug-in system External Review of LHC Collimation Projects
SPS test: Robustness • Full size horizontal collimator • Jaw length 1.2m • Jaw material CFC • Movement withLEP motors (2 per jaw) • Clamped jaws, water cooled External Review of LHC Collimation Projects
Beam parameters • Extraction of 4 × 72 bunches,1.1 × 1011 protons each (2.4 MJ) • Robustness test with 5 shots450 GeV, beam size 1 mm External Review of LHC Collimation Projects
Thermo-mechanical Analysis FEM Model for 3-D analysis Contact elem. (Friction + Therm. Cond.) Temperature dependent properties Deposited Power (W/m3) Pinned + Free exp. BC Cooling pipes Jaw material Courtesy A. Bertarelli & R. Perret External Review of LHC Collimation Projects
Thermo-mechanical Analysis Dynamic stress – Preliminary estimation Quasi-static Stress Dynamic stress External Review of LHC Collimation Projects
Ansys results Graphite R4550 Slice at 100 cm / 7 TeV Graphite R4550 Sy = 20,7 MPa A. Dallocchio & A. Bertarelli External Review of LHC Collimation Projects
Ansys results CFC Slice at 100 cm / 450 GeV CFC AC150 Sy = 58,1 MPa External Review of LHC Collimation Projects
Ansys results CFC Slice at 100 cm / 450 GeV Graphite R4550 Small deformations: ux = 6 mm External Review of LHC Collimation Projects
Ansys results CFC Slice at 100 cm / 450 GeV Graphite R4550 Isotropic A. Dallocchio & A. Bertarelli External Review of LHC Collimation Projects
What can we learn? • Robustness • Material properties (Fluka, Ansys) • Shower, energy • Vacuum behaviour • Collimator • Cooling • Shower, energy deposition (Fluka) • Impedance • Beam Settings External Review of LHC Collimation Projects