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Basics of the Oil, Gas & Petrochemical Industries. Cortec corrosion inhibitors for both upstream & downstream. 2. Product/Process Drilling Transmission Separation Storage Refining Water Treatment. Facilities/Capital Equipment Rigs Pipelines Tanks Process equipment Structures
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Cortec corrosion inhibitors for both upstream & downstream 2
Product/Process Drilling Transmission Separation Storage Refining Water Treatment Facilities/Capital Equipment Rigs Pipelines Tanks Process equipment Structures Inventory Opportunities-Two Markets FORM ALLIANCES
Hot Topics – Production/Process • Black Powder • Solid contaminant • Cause a range of problems • Product contamination • Erosion wear in compressors • Clogging of instrument and filter equipment • Contamination for product consumer • Erosion and sealing problems for valves, and flow reduction
Hot Topics – Production/Process • Top of Line & Bottom of Line protection • TOL | Corrosive gas such as H2S • BOL | Water • Mixed phase • Three-phase • One product injected at well head • Provide protection to water, oil and gas as they come out of the separation process
Hot Topics – Production/Process • EcoFlow System • Mature fields > 10% water content • Drag reducer/flow enhancer • Protection • Scale • Micro-bacterial activity • Corrosion
Products – Production/Process • Corrosorber Liquid – H2S scavenger • S7 – Oxygen Scavenger • S16 – De-foaming agent • VpCI-647 – Water treatment (scale/corrosion) • VpCI 637GLE • Black Powder • TOL & BOL corrosion
Eco Flow System • Operator/owners face loss of revenue in mature fields due to decreased operating flow due to corrosion caused in part by increased water injection • Cortec CPS Eco Flow System provides a solution
Eco Flow System • Two part system • Part A • Protects against scale, corrosion and micro-bacterial growth • Part B • Drag reducer/flow enhancer • To be effective flow line must have >10% water content
Facilities – Capital Equipment • Equipment • Manufacture • Shipping & storage • Inventory • Onsite • Operation • Maintenance • Lay-up
Facilities – Capital Equipment • Structures • Construction • Operation • Maintenance • Lay-up
Facilities – Capital Equipment • Pumps/Turbines/Compressors • Lay-up, shipping, on site and inventory • Fog flow path with VpCI 337 • Add M529 to oil or fog VpCI 322 into lubrication system • Place emitters in all control panels/junction boxes • Clean external surfaces with VpCI 416 • Coat all exposed machined surfaces with VpCI 391 • Wrap with VpCI 126 or Milcorr
Facilities – Capital Equipment • Pumps/Turbines/Compressors • Operation • M529 in operating oil • Emitters in control panels/junction boxes • Depending on type of system, additive to flow path of pump or compressor • Boilers & HRSG • Lay-up, shipping, on site and inventory • Assembled units: Fog waterside and fireside with VpCI 337
Facilities – Capital Equipment • Boilers & HRSG • Lay-up, shipping, on site and inventory • Tube and header assemblies • Fog ID with VpCI 337 • Spray OD with VpCI 337 • Wrap with either VpCI 126 film or Milcorr • Loose parts: Set up inventory management program • Operation • Add VpCI water treatment products • Need alliance with water treatment company
Facilities – Capital Equipment • Gearboxes • Lay-up, shipping, on site and inventory • Add M529 to oil or fog oil system with VpCI 322 • Clean external surfaces with VpCI 416 • Coat all exposed machined surfaces with VpCI 391 • Wrap with VpCI 126 or Milcorr • Operation • Add M529 to oil
Facilities – Capital Equipment • Vessels • Lay-up, shipping, on site • Depending on service • Fog VpCI 337 • VpCI 705 • Install Tyvek pouches • Motors • Lay-up, shipping, on site and inventory • Spray with VpCI 239 • Wrap with VpCI 126 or Milcorr with Tyvek pouches
Facilities – Capital Equipment • Structures • MCI • Emitters • Coatings
Facilities – Capital Equipment • Maintenance • Plant or rig piping systems (piping, pumps, valves, condensers and heat exchangers) • Clean with rust remover and neutralize with cleaner • Depending on system add one of the applicable VpCI additives • External rust • Clean with rust remover and neutralize with cleaner • Coat with temporary or permanent coating
Facilities – Capital Equipment • Hydro-test • M645 + S7 • Pre-mix S7 so that you do not get a sludge or a pile of powder left in vessel • VpCI 649 • Ecoline 3220
Summary • Areas of Opportunity • Process Additives • Black Powder • TOL & BOL • Three-phase split • Treatment of process fluids; Rigs and Tank farm • Eco Flow • Fire Protection System
Summary • Areas of Opportunity • Plant cooling water systems • Warehouse inventory • Maintenance • Coatings • MCI in concrete coating for subsea pipe
Thank you for attending and participating Jim Holden, PE Technical Sales Manager Cortec Corporation